OIL PUMP REMOVAL/INSTALLATION [ZY, Z6]

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Warning

•  Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the engine oil have cooled.

•  A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall, causing death or serious injury. Never work around or under a lifted vehicle if it is not securely supported on safety stands.

•  Continuous exposure to USED engine oil has caused skin cancer in laboratory mice. Protect your skin by washing with soap and water immediately after working with engine oil.

1.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [ZY, Z6].)

2.  Disconnect the negative battery cable.

3.  Remove the front wheel and tire (RH). (See GENERAL PROCEDURES (SUSPENSION).)

4.  Remove the aerodynamic under cover No.2 and splash shield as a single unit. (See AERODYNAMIC UNDER COVER NO.2 REMOVAL/INSTALLATION.) (See SPLASH SHIELD REMOVAL/INSTALLATION.)

5.  Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT [ZY, Z6].)

6.  Perform the following procedure.

Except European (U.K.) specs.

1.  Remove the fresh-air duct and the air cleaner as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [ZY, Z6].)

European (U.K.) specs.

1.  Set the air cleaner cover out of the way. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [ZY, Z6].)

2.  Remove the fresh-air duct and the air cleaner case as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [ZY, Z6].)

7.  Remove the coolant reserve tank with the hoses still connected. (See COOLANT RESERVE TANK REMOVAL/INSTALLATION [ZY, Z6].)

8.  Remove the ignition coils. (See IGNITION COIL REMOVAL/INSTALLATION [ZY, Z6].)

9.  Set the wiring harness out of the way.

10.  Remove the nut shown in the figure and set the power steering pipe component out of the way.

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11.  Set the cooler pipe and the cooler hose out of the way. (With A/C) (See REFRIGERANT LINE REMOVAL/INSTALLATION.)

12.  Remove the drive belt. (See DRIVE BELT REMOVAL/INSTALLATION [ZY, Z6].)

13.  Disconnect the crankshaft position (CKP) sensor connector.

14.  Remove the generator. (See GENERATOR REMOVAL/INSTALLATION [ZY, Z6].)

15.  Remove the water pump. (See WATER PUMP REMOVAL/INSTALLATION [ZY, Z6].)

16.  Disconnect the ground cable from the No.3 engine mount.

17.  Remove the timing chain. (See TIMING CHAIN REMOVAL/INSTALLATION [ZY, Z6].)

18.  Remove in the order indicated in the table.

19.  Install in the reverse order of removal.

20.  Refill the engine coolant. (See ENGINE COOLANT REPLACEMENT [ZY, Z6].)

21.  Start the engine and confirm that there is no oil leakage.

•  If there is oil leakage, repair or replace the applicable part.

22.  Inspect the oil level. (See ENGINE OIL LEVEL INSPECTION [ZY, Z6].)

23.  Inspect for engine coolant leakage. (See ENGINE COOLANT LEAKAGE INSPECTION [ZY, Z6].)

24.  Inspect for the ignition timing and idle speed. (See ENGINE TUNE-UP [ZY, Z6].)

25.  Inspect the oil pressure. (See OIL PRESSURE INSPECTION [ZY, Z6].)

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1	Oil pump
2	Oil pump gasket (See Oil Pump Gasket Installation Note.)

Oil Pump Gasket Installation Note

1.  Install the gasket to the oil pump using the oil pump gasket tabs (2 locations).

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