CLUTCH PEDAL REMOVAL/INSTALLATION [B76M-R]

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Caution

•  Do not allow clutch fluid get on a painted surface. Clutch fluid contains properties which can dissolve the paint. If clutch fluid gets on a painted surface, wash it off with water immediately and wipe the area off completely.

Removal

1.  Disconnect the negative battery cable.

2.  Remove the battery component. (ex: battery, battery tray) (L.H.D.) (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

3.  Remove the clutch pedal position switch. (See CLUTCH PEDAL POSITION SWITCH REMOVAL/INSTALLATION [B76M-R].)

4.  Disconnect the clutch pipe and hose No.1 from clutch master cylinder, and it to avoid clutch fluid leakage. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [B76M-R].)

5.  Disconnect the clutch reserve hose from clutch master cylinder, and plug it to avoid clutch fluid leakage. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [B76M-R].)

6.  Remove in the order indicated in the table.

L.H.D.

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R.H.D.

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1	Nut
2	Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [B76M-R].)
3	Clutch pedal
4	Pedal pad

Installation

1.  Install in the order indicated in the table.

L.H.D.

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R.H.D.

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1	Pedal pad
2	Clutch pedal
3	Clutch master cylinder (See CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION [B76M-R].)
4	Nut

2.  Connect the clutch reserve hose to clutch master cylinder. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [B76M-R].)

3.  Connect the clutch pipe and hose No.1 to clutch master cylinder. (See CLUTCH PIPE AND HOSE REMOVAL/INSTALLATION [B76M-R].)

4.  Bleed the air from the clutch system. (See CLUTCH FLUID REPLACEMENT/AIR BLEEDING [B76M-R].)

5.  Inspect the clutch pedal. (See CLUTCH PEDAL INSPECTION [B76M-R].)

6.  Install a new clutch pedal position switch. (See CLUTCH PEDAL POSITION SWITCH REMOVAL/INSTALLATION [B76M-R].)

7.  Install the battery component. (ex: battery, battery tray) (L.H.D.) (See BATTERY REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

8.  Connect the negative battery cable.

9.  Fully depress the clutch pedal, and verify that the engine starts.