FLYWHEEL INSPECTION [G66M-R]

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1.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [LF, L5].)(See BATTERY REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)

2.  Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [LF, L5].)(See BATTERY REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)

3.  Remove the battery component. (ex: battery, battery tray and PCM component) (LF, L5)(See BATTERY REMOVAL/INSTALLATION [LF, L5].)

4.  Remove the battery and battery tray. (MZR 2.0 DISI i-stop)(See BATTERY REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)

5.  Remove the air cleaner component. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [LF, L5].)(See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)

6.  Remove the exhaust manifold insulator installation bolts and set the exhaust manifold insulator aside.

7.  Remove the following parts:

(1)  Exhaust manifold bracket

(2)  Front tires (See GENERAL PROCEDURES (SUSPENSION).)

(3)  Splash shield (See SPLASH SHIELD REMOVAL/INSTALLATION.)

(4)  Aerodynamic under cover No.2 (See AERODYNAMIC UNDER COVER NO.2 REMOVAL/INSTALLATION.)

(5)  Starter (See STARTER REMOVAL/INSTALLATION [LF, L5].)(See STARTER REMOVAL/INSTALLATION [MZR 2.0 DISI i-stop].)

8.  Drain the transaxle oil into a suitable container. (See TRANSAXLE OIL REPLACEMENT [G66M-R].)

9.  Remove the manual transaxle.(See MANUAL TRANSAXLE REMOVAL/INSTALLATION [G66M-R (EXCEPT MZR 2.0 DISI i-stop)].)(See MANUAL TRANSAXLE REMOVAL/INSTALLATION [G66M-R (MZR 2.0 DISI i-stop)].)

10.  Remove the flywheel. (See CLUTCH UNIT REMOVAL/INSTALLATION [G66M-R].)

Note

•  Correct slight scratches and discoloration using sandpaper.

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•  Inspect the runout of the surface that contacts the clutch disc with the flywheel installed to the crankshaft.

11.  Inspect the surface that contacts the clutch disc for scratches, nicks, and discoloration.

12.  Inspect the ring gear teeth for damage and wear.

13.  Install the flywheel. (See CLUTCH UNIT REMOVAL/INSTALLATION [G66M-R].)

14.  Measure the runout of the surface that contacts the clutch disc using a dial gauge.

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•  If it exceeds the maximum specification, replace the flywheel. (See CLUTCH UNIT REMOVAL/INSTALLATION [G66M-R].)

15.  Install in the reverse order of removal.

16.  Add the specified amount of specified transaxle oil. (See TRANSAXLE OIL REPLACEMENT [G66M-R].)

Note

•  If the transaxle is overhauled and installed to the vehicle, perform the 'INSPECTION AFTER TRANSAXLE INSTALLATION' and verify that there is no abnormality. (See INSPECTION AFTER TRANSAXLE INSTALLATION [G66M-R].)