CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION [J65M-R]

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Note

•  Wrap the primary shaft splines with adhesive tape to protect the primary shaft oil seal.

•  Apply sealer to the mating surfaces of the clutch housing.

•  Install a new clutch release cylinder component.

Caution

•  Do not lubricate the clutch release cylinder.

1.  Disconnect the negative battery cable.

2.  Remove the following parts:

(1)  Battery component (ex: battery, battery tray and PCM component)

(2)  Air cleaner component (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

(3)  Inter cooler pipe bracket (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

(4)  Catalytic converter bracket (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZ-CD 1.6 (Y6)].)

(5)  Front tires (See GENERAL PROCEDURES (SUSPENSION).)

(6)  Splash shield (See SPLASH SHIELD REMOVAL/INSTALLATION.)

(7)  Aerodynamic under cover No.2 (See AERODYNAMIC UNDER COVER NO.2 REMOVAL/INSTALLATION.)

3.  Cut off the vacuum chamber installation bolt and set the vacuum chamber aside so that it does not interfere with the servicing.

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4.  Remove the starter.

5.  Drain the transaxle oil into a suitable container. (See TRANSAXLE OIL REPLACEMENT [J65M-R].)

6.  Remove the transaxle. (See MANUAL TRANSAXLE REMOVAL/INSTALLATION [J65M-R].)

Note

•  Only remove the clutch release cylinder component if it is damaged or leakage.

7.  Remove the bolt.

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8.  Remove the clutch release cylinder component.

9.  Install in the reverse order of removal.

10.  Add the specified amount of specified transaxle oil. (See TRANSAXLE OIL REPLACEMENT [J65M-R].)

11.  Perform the clutch fluid line air bleeding. (See CLUTCH FLUID AIR BLEEDING/REPLACEMENT.)

Note

•  If the transaxle is overhauled and installed to the vehicle, perform the "INSPECTION AFTER TRANSAXLE INSTALLATION" and verify that there is no abnormality. (See CLUTCH UNIT REMOVAL/INSTALLATION [J65M-R].)