GENERATOR REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo]

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Warning

•  Remove and install all parts when the engine is cold, otherwise they can cause severe burns or serious injury.

•  When the battery cables are connected, touching the vehicle body with generator terminal B will generate sparks. This can cause personal injury, fire, and damage to the electrical components. Always disconnect the negative battery cable before performing the following operation.

Caution

•  The generator can be damaged by the heat from the exhaust manifold. Make sure the generator duct is installed securely.

1.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo].)

2.  Disconnect the negative battery cable. (See BATTERY REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo].)

3.  Remove the charge air cooler and charge air cooler bracket. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo].)

4.  Remove the insulator (body side) and exhaust manifold upper insulator (L.H.D.). (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo].)

5.  Remove the aerodynamic under cover No.2 and splash shield as a single unit. (See AERODYNAMIC UNDER COVER NO.2 REMOVAL/INSTALLATION.) (See SPLASH SHIELD REMOVAL/INSTALLATION.)

6.  Remove the drive belt. (See DRIVE BELT REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo].)

7.  Remove the WU-TWC. (R.H.D.) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR 2.3 DISI Turbo].)

8.  Remove in the order indicated in the table.

9.  Install in the reverse order of removal.

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1	Generator duct (See Generator Duct Removal Note.)
2	Wiring harness bracket
3	Terminal B cable
4	Generator connector
5	Generator (See Generator Removal Note (L.H.D.).) (See Generator Removal Note (R.H.D.).) (See Generator Installation Note.)

Generator Duct Removal Note

1.  Remove the generator duct fitting nuts, and position it in the engine compartment in a location where no part can be damaged.

Generator Removal Note (L.H.D.)

1.  Remove the cooler hose bracket bolt and set the cooler hose out of the way before performing the generator removal/installation.

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2.  Remove the generator from above the engine compartment.

Generator Removal Note (R.H.D.)

1.  Remove the generator from below the engine compartment.

Generator Installation Note

1.  Tighten bolt A temporarily.

2.  Tighten bolt B, C to the specified tightening torque.

3.  Tighten bolt A to the specified tightening torque.