OIL SEAL (DIFFERENTIAL) REPLACEMENT [B76M-R]


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1.  Remove the aerodynamic under cover No.2 and the splash shield as a single unit. (See AERODYNAMIC UNDER COVER NO.2 REMOVAL/INSTALLATION.) (See SPLASH SHIELD REMOVAL/INSTALLATION.)

2.  Drain the manual transaxle oil. (See MANUAL TRANSAXLE OIL REPLACEMENT [B76M-R].)

3.  Disconnect the drive shaft (LH) from the MTX. (See DRIVE SHAFT REMOVAL/INSTALLATION.)

4.  Disconnect the drive shaft (RH) from the joint shaft. (See DRIVE SHAFT REMOVAL/INSTALLATION.)

5.  Remove the joint shaft. (See JOINT SHAFT REMOVAL/INSTALLATION [MZ-CD 1.6, MZR-CD 2.2].)

6.  Remove the oil seals using a flathead screwdriver.

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7.  Install a new oil seal (LH) to the specified position using the SST and hammer.

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Distance A
3.60—4.60 mm {0.142—0.181 in} from the case edge

8.  Install a new oil seal (RH).

(1)  Assemble a bolt and washer of the following size and the appropriate nuts using the SST as shown in the figure.
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Bolt length
Approx. 165 mm {6.50 in}
Bolt diameter
10 mm {0.39 in}
Washer thickness
Approx. 3.15 mm {0.124 in}
Washer outer diameter
34—38 mm {1.34—1.49 in}
Distance B
14.8 mm {0.583 in}
(2)  Tap the bolt until the washer assembled to the SST contacts the end of the differential case and install a new oil seal (RH) using the SST as shown in the figure.
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9.  Coat the lip of each oil seal with manual transaxle oil.

10.  Install in the reverse order of removal.

11.  Add the specified amount of specified transaxle oil. (See MANUAL TRANSAXLE OIL REPLACEMENT [B76M-R].)