CVT (CONTINUOUSLY VARIABLE TRANSAXLE) SHIFT MECHANISM REMOVAL/INSTALLATION

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Selector Lever Removal/Installation

1.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6].)

2.  Disconnect the negative battery cable.

3.  Remove in the order indicated in the table.

4.  Install in the reverse order of removal.

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1
Upper panel
(See UPPER PANEL REMOVAL/INSTALLATION.)
2
Knob
3
Shift panel
(See Shift panel and indicator panel removal note.)
(See Indicator panel and shift panel installation note.)
4
Indicator panel
(See Shift panel and indicator panel removal note.)
(See Indicator panel and shift panel installation note.)
5
Connector
6
Selector cable (selector lever side)
(See Selector cable (selector lever side) installation note.)
7
Selector lever
(See Selector lever installation note.)


Shift panel and indicator panel removal note

1.  Remove the shift panel and indicator panel as a single unit.

(1)  Release the hooks securing the shift panel and console, and then release the hooks securing the shift panel and ashtray panel. (See SHIFT PANEL REMOVAL/INSTALLATION.)
(2)  Lift up the shift panel and indicator panel and disconnect the bulb socket from the indicator panel.
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(3)  Remove the shift panel and indicator panel from the selector lever as a single unit.
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2.  Detach the hooks as shown in the figure and remove the indicator panel from the shift panel. (See SHIFT PANEL REMOVAL/INSTALLATION.)

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Selector lever installation note

1.  Align the locator pin with the hole in the floor as shown in the figure and install the selector lever.

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2.  Tighten the selector lever installation bolts.

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Tightening torque
8—10 N·m {82—101 kgf·cm, 71—88 in·lbf}


Selector cable (selector lever side) installation note

1.  Install the selector cable end (selector lever side) as shown in the figure.

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2.  Install the cable outer end (selector lever side) to the selector cable bracket as shown in the figure.

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3.  Adjust the selector cable. (See Selector Cable Adjustment.)


Indicator panel and shift panel installation note

1.  Install the shift panel to the indicator panel.

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2.  Install the shift panel and indicator panel to the selector lever as a single unit.

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3.  Connect the bulb socket to the indicator panel.

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4.  Install the shift panel and indicator panel to the console and ashtray panel as a single unit. (See SHIFT PANEL REMOVAL/INSTALLATION.)


Selector Cable Removal/Installation

1.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6].)

2.  Disconnect the negative battery cable.

3.  Remove the battery component (ex: battery, battery tray and PCM component). (See BATTERY REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6].)

4.  Remove the fresh-air duct and the air cleaner as a single unit. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6].)

5.  Remove the Aerodynamic under cover NO.2. (See AERODYNAMIC UNDER COVER NO.2 REMOVAL/INSTALLATION.)

6.  Remove the tunnel member (rear). (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6].)

7.  Remove the insulator (front) installation nuts and set the insulator (front) aside. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6].)

8.  Remove the upper panel. (See UPPER PANEL REMOVAL/INSTALLATION.)

9.  Remove the knob. (SeeSelector Lever Removal/Installation .)

10.  Remove the shift panel and indicator panel as a single unit.

(1)  Release the hooks securing the shift panel and console, and then release the hooks securing the shift panel and ashtray panel. (See SHIFT PANEL REMOVAL/INSTALLATION.)
(2)  Lift up the shift panel and indicator panel and disconnect the bulb socket from the indicator panel.
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(3)  Remove the shift panel and indicator panel from the selector lever as a single unit.
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11.  Remove the console. (See CONSOLE REMOVAL/INSTALLATION.)

12.  Disconnect the drain hose connected to A/C unit. (See A/C UNIT REMOVAL/INSTALLATION.)

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13.  Remove in the order indicated in the table.

14.  Install in reverse of removal.

DJVA-EL

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1
Selector cable end (transaxle side)
(See Selector cable end (transaxle side) removal note.)
2
Cable outer end (transaxle side)
3
Clip
4
Cable outer end (selector lever side)
5
Selector cable end (selector lever side)
6
Grommet
7
Selector cable
(SeeSelector cable installation note.)


Selector cable end (transaxle side) removal note

1.  Remove the clip, and then disconnect the selector cable end from the manual shaft lever.

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Selector cable installation note

1.  Install the grommet as shown in the figure.

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Tightening torque
4.0—9.8 N·m {41—99 kgf·cm, 36—86 in·lbf}

2.  Install the selector cable end (selector lever side) as shown in the figure.

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3.  Install the cable outer end (selector lever side) to the selector cable bracket as shown in the figure.

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4.  Install the clip as shown in the figure and tighten the nut.

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Tightening torque
19—25 N·m {2.0—2.5 kgf·m, 15—18 ft·lbf}

5.  Install the selector cable end (transaxle side) and the cable outer end (transaxle side).

Caution
•  When installing selector cable, make sure the boot is not twisted.
•  Bending the selector cable in the manner shown in the figure will damage the cable and it may become loose when shifted. When installing the selector cable, hold it straight.
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(1)  Install the cable outer end (transaxle side) to the selector cable bracket as shown in the figure.
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(2)  Install the clip to the selector cable end (transaxle side) as shown in the figure.
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(3)  Install the selector cable end (transaxle side) to the manual shaft lever as shown in the figure.
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6.  Verify that the selector cable is securely installed.

7.  Adjust the selector cable. (See Selector Cable Adjustment.)


Bulb Removal/Installation

1.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6].)

2.  Disconnect the negative battery cable.

3.  Remove the upper panel. (See UPPER PANEL REMOVAL/INSTALLATION.)

4.  Remove the knob. (See Selector Lever Removal/Installation .)

5.  Remove the shift panel and indicator panel as a single unit.

(1)  Release the hooks securing the shift panel and console, and then release the hooks securing the shift panel and ashtray panel. (See SHIFT PANEL REMOVAL/INSTALLATION.)
(2)  Lift up the shift panel and indicator panel and disconnect the bulb socket from the indicator panel.
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(3)  Remove the shift panel and indicator pane from the selector lever as a single unit.
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6.  Remove the bulb from the bulb socket.

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7.  Install in the reverse order of removal.


Selector Cable Adjustment

1.  Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [MZR 1.5, MZR 1.6].)

2.  Disconnect the negative battery cable.

3.  Remove the upper panel. (See UPPER PANEL REMOVAL/INSTALLATION.)

4.  Remove the knob. (See Selector Lever Removal/Installation .)

5.  Remove the shift panel and indicator panel as a single unit.

(1)  Release the hooks securing the shift panel and console, and then release the hooks securing the shift panel and ashtray panel. (See SHIFT PANEL REMOVAL/INSTALLATION.)
(2)  Lift up the shift panel and indicator panel and disconnect the bulb socket from the indicator panel.
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(3)  Remove the shift panel and indicator panel from the selector lever as a single unit.
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6.  Shift the selector lever to the P position.

7.  Unlock the lock piece of the selector cable end (selector lever side) in the order as shown in the figure.

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8.  Verify that the manual shaft is in the P position.

9.  Lock the lock piece and safety lock of the selector cable end (selector lever side) in the order as shown in the figure.

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