QUARTER WINDOW GLASS REMOVAL


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5HB

1.  Remove the following parts:

(1)  Rear scuff plate (See REAR SCUFF PLATE REMOVAL/INSTALLATION.)
(2)  Tire house trim (See TIRE HOUSE TRIM REMOVAL/INSTALLATION.)
(3)  Trunk side upper trim (See TRUNK SIDE UPPER TRIM REMOVAL/INSTALLATION.)
(4)  C-pillar trim (See C-PILLAR TRIM REMOVAL/INSTALLATION.)

2.  Apply protective tape along the edge of the body and the quarter window glass.

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Note
•  For the areas of the sealant that are difficult to cut, use the piano wire and follow the procedure under “Reusing Windshield”.

Warning
•  Using the piano wire with bare hands can cause injury. Always wear gloves when using the piano wire.

3.  Avoiding the pin on the inside of the vehicle, insert the piano wire which has been cut to sufficient length.

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4.  Wind each end of the piano wire around a bar.

Note
•  Use a long sawing action to spread the work over the whole length of the piano wire to prevent it from breaking due to localized heating.

5.  Secure one end of the piano wire, and while pulling the other end, cut the sealant around the quarter window glass.

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6.  Pull the quarter window glass outward and detach the pins from the body.

7.  If a pin or spacer is damaged, remove it.

Note
•  Before removing the pins or spacers from the quarter window glass, place alignment marks on the quarter window glass.


Wagon

1.  Apply protective tape along the edge of the body to protect it from damage.

2.  Disconnect the glass antenna terminal connector. (See ANTENNA FEEDER NO.3 REMOVAL/INSTALLATION.)

3.  Make a hole through the sealant, avoiding pins, from the inside of the vehicle using an awl.

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4.  Pass the piano wire through the hole.

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Warning
•  Using a piano wire with bare hands can cause injury. Always wear gloves when using a piano wire.

5.  Wind each end of the piano wire around a bar.

Note
•  Use a long sawing action to spread the work over the whole length of the piano wire to prevent it from breaking due to localized heating.

6.  Fix one end of the piano wire, and while pulling the other end, cut the sealant around the quarter window glass.

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7.  Remove the quarter window glass.