FRONT WIRING HARNESS PROTECTOR REMOVAL/INSTALLATION

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Removal

Caution

• Before replacing the front wiring harness protector, perform the following inspection to inspect the front wiring harness for any malfunction. If the front wiring harness protector is damaged, the front wiring harness may be damaged or torn.

― Visually inspect the front wiring harness for damage or tear.

― Check the DTCs using the M-MDS and verify that the front wiring harness is normal.

• Do not reuse the removed front wiring harness protector because the tabs of the front wiring harness protector are damaged and the connecting force cannot be retained once the front wiring harness protector is removed.

• Because the bonder is not waterproof processed, when replacing the front wiring harness protector, perform the procedure so that there is no water or mud on the wiring harness.

1. Disconnect the negative battery cable.

2. Remove the front bumper. (See FRONT BUMPER REMOVAL/INSTALLATION.)

3. Remove the front combination light (LH). (See FRONT COMBINATION LIGHT REMOVAL/INSTALLATION.)

4. Remove the air cleaner. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR 1.8, MZR 2.0, MZR 2.5].) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR 2.0 DISI].) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR-CD 2.2])

5. Using the removal tool, remove the clips.

L8, LF, L5

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MZR-CD (RF Turbo), MZR-CD 2.2

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6. Disconnect the ultrasonic sensor connector. (L8, LF, L5) (Vehicles with parking sensor)

(1) Insert a flathead screwdriver in the position shown in the figure.

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(2) Move the flathead screwdriver in the direction of arrow (1) shown in the figure, and remove the connector in the direction of arrow (2) while releasing the tabs.

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7. Disconnect the front fog light connector. (L8, LF, L5) (Vehicles with front fog lights)

(1) Insert a flathead screwdriver in the position shown in the figure.

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(2) Move the flathead screwdriver in the direction of arrow (1) shown in the figure, and remove the connector in the direction of arrow (2) while releasing the tabs.

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8. While releasing the tabs, turn the hinge cover in the direction of the arrow shown in the figure. (L8, LF, L5)

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9. While releasing the tabs, remove the upper front wiring harness protector.

L8, LF, L5

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MZR-CD (RF Turbo), MZR-CD 2.2

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10. Remove the bonded wiring harnesses from the lower front wiring harness protector. (L8, LF, L5)

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11. Remove the connector from the lower front wiring harness protector. (MZR-CD (RF Turbo), MZR-CD 2.2)

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12. Remove the lower front wiring harness protector from the front wiring harness.

13. Visually inspect the front wiring harness.

• Verify that the front wiring harness is not damaged or torn.

• Replace the front wiring harness if it is damaged or torn.

Installation

Caution

― Visually inspect the front wiring harness for damage or tear.

― Check the DTCs using the M-MDS and verify that the front wiring harness is normal.

• If a wiring harness or the bonded wiring harness is caught when installing the front wiring harness protector, it may cause a malfunction. When installing the front wiring harness protector, make sure that the wiring harnesses or the bonded wiring harnesses are not caught.

• Because the bonder is not waterproof processed, when replacing the front wiring harness protector, perform the procedure so that there is no water or mud on the wiring harness.

1. Install the lower front wiring harness protector by pressing the clip(s) position shown in the figure.

L8, LF, L5

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MZR-CD (RF Turbo), MZR-CD 2.2

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2. Install the wiring harnesses and the bonded wiring harnesses along the shape of the lower front wiring harness protector. (L8, LF, L5)

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3. Install the wiring harnesses and the connector along the shape of the lower front wiring harness protector. (MZR-CD (RF Turbo), MZR-CD 2.2)

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4. Align the corrugated cover to the grooves of the lower front wiring harness protector.

L8, LF, L5

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MZR-CD (RF Turbo), MZR-CD 2.2

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5. Pass the wiring harness through the cutout of the lower front wiring harness protector.

L8, LF, L5

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MZR-CD (RF Turbo), MZR-CD 2.2

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6. Install the upper front wiring harness protector.

(1) Turn the hinge cover in the direction shown in the figure and install it while inserting the tabs. (L8, LF, L5)

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Note

• Press the hinge cover tabs until a click is heard.

(2) Install the upper front wiring harness protector by inserting the tabs.

L8, LF, L5

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MZR-CD (RF Turbo), MZR-CD 2.2

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7. Install the lower front wiring harness protector by pressing the clip position shown in the figure. (L8, LF, L5)

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8. Install the front fog light connector in the direction of the arrow shown in the figure. (L8, LF, L5) (Vehicles with front fog lights)

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Note

• When installing the connector, press the connector until a click is heard.

9. Install the ultrasonic sensor connector in the direction of the arrow shown in the figure. (L8, LF, L5) (Vehicles with parking sensor)

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Note

• When installing the connector, press the connector until a click is heard.

10. Install the air cleaner. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR 1.8, MZR 2.0, MZR 2.5].) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR 2.0 DISI].) (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR-CD 2.2])

11. Install the front combination light (LH). (See FRONT COMBINATION LIGHT REMOVAL/INSTALLATION.)

12. Install the front bumper. (See FRONT BUMPER REMOVAL/INSTALLATION.)

13. Connect the negative battery cable.

14. Perform an operation check of the removed parts.