Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Catalytic Converter: Testing and Inspection

1. Apply parking brake and place transmission shift lever in neutral.
2. Visually inspect converter for cracks or damage.
3. Adjust engine idle speed to specifications.
4. Race engine at 1500-2000 rpm--two or three times--under no load.
5. If idle speed increases, readjust to specifications using throttle screw.
6. Warm up engine for approximately 4 minutes at 2000 RPM under no load.
7. Wait 1 minute, then measure CO percentage at idle.
8. If CO percentage exceeds 0.3%, check mixture ratio feedback system and repair as necessary.
9. Repeat steps 6 and 7. If CO percentage still exceeds 0.3%, replace catalytic converter.