Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications





SERVICE DATA AND SPECIFICATIONS (SDS)


CYLINDER BLOCK









AVAILABLE PISTON






PISTON RING









PISTON PIN






CONNECTING ROD






CRANKSHAFT









Connecting Rod Bearing


CONNECTING ROD BEARING GRADE TABLE







UNDERSIZE TABLE






CONNECTING ROD BEARING OIL CLEARANCE






Main Bearing

MAIN BEARING GRADE TABLE (ALL JOURNALS)









UNDERSIZE TABLE






MAIN BEARING OIL CLEARANCE





Main Bearing Cap












Tighten main bearing cap bolts in numerical order as shown in the figure with the following procedure:

Arrow Indicates Engine Front.

Crankshaft Pulley


Tighten crankshaft pulley bolt.

Torque 68.6 N.m (7.0 kg-m, 51 ft-lb)

Completely loosen.

Torque 0 N.m (0 kg-m, 0 ft-lb)

Tighten crankshaft pulley bolt.

Torque 29.4 N.m (3.0 kg-m, 22 ft-lb)

Turn another 60 degrees clockwise (angle tightening).