Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Evaporator Core: Service and Repair


SAFARI, GRAND PRIX, BONNEVILLE

1. Disconnect battery ground cable and discharge system refrigerant.
2. Drain cooling system.
3. Remove windshield wipers and wiper stops.
4. Remove evaporator windshield molding and leaf screen.
5. Remove lower windshield molding brackets.
6. Remove bolts from upper half of module case.
7. Disconnect electrical connectors.
8. Remove module cover, then the evaporator core.
9. Reverse procedure to install.