Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Fuel Level Sensor: Service and Repair






REMOVAL PROCEDURE
1. Relieve fuel system pressure.
2. Drain fuel tank.
3. Remove the fuel tank.
4. Remove the fuel sender assembly.
5. Remove the bumper from modular fuel sender assembly.
6. Remove the fuel level sensor (1) from modular fuel sender.

INSTALLATION PROCEDURE
1. Fuel level sensor to modular fuel sender.
2. Install the bumper to modular fuel sender assembly.
3. Install the fuel sender assembly.
4. Install the fuel tank.
5. Refill tank.
6. Inspect for fuel leaks through the following steps:
1. Turn the ignition to the ON position for two seconds.
2. Turn the ignition to the OFF position for ten seconds.
3. Turn the ignition to the ON position.
4. Check for fuel leaks.