Solenoid Replacement

Starter Motor: Disassembled View (SD205/255):

If a starter motor condition of no crank and no sound exist, check solenoid before dismantling. The solenoid can be checked for electrical operation without removal. Refer to "Cleaning, Inspection and Testing".

Use the following procedure to remove the solenoid from the starter:

REMOVE OR DISCONNECT
1. Field lead.
2. Solenoid to drive housing attaching screws and remove solenoid by twisting.

INSTALL OR CONNECT

NOTE: Whenever servicing the starter solenoid, the inner solenoid terminal nut(s) (if equipped) must be tightened before wiring and retaining nut(s) are installed. Failure to do so will result in solenoid terminal and/or cap damage.

Tightening specifications are the same for the inner and outer solenoid terminal nuts.
1. Twist solenoid into position and install attaching screws.
2. Field lead.