Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Compressor Control Valve Assembly: Service and Repair


Remove or Disconnect

1. Recover refrigerant using J 39500-GM.
2. Remove control valve retaining ring using J 5403 internal snap ring pliers.
3. Remove control valve assembly

Install or Connect

1. When reassembling control valve, coat O-rings with 525 viscosity refrigeration oil and push in place with thumb pressure.
2. Using J 5403 snap ring pliers. install valve retaining ring with high point of curved sides against valve housing. Be sure retaining ring is properly seated in a ring groove.
3. Evacuate and recharge system.
4. Leak test referring to "compressor leak testing."