Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Case: Service and Repair

Removal Procedure

^ Tools Required
- J 41227 Sleeve Remover

Caution: Refer to Vehicle Lifting Caution in Service Precautions.

1. Raise the vehicle.
2. Remove the drive axle assembly. Refer to Wheel Drive Shafts Replacement.





3. Use a medium screwdriver and a mallet in order to remove the case cover seal.





4. Remove the drive axle retaining clip from the output axle.





5. Use the J 41227 in order to remove the sleeve from the output axle shaft.
6. Clean and inspect the seal bore.
7. Use fine sand paper in order to remove any burrs or nicks. Clean the entire area after any sanding.

Installation Procedure

^ Tools Required
- J 41228 Sleeve Installer
- J 41102 Axle Seal Installer





1. Use the J 41102 and a mallet in order to install the new case cover seal.





2. Use the J 41228 in order to install a new sleeve on the output axle. Install the J 41228 so that the collar is in the snap ring groove.





3. Install the axle shaft retaining clip onto the output axle.
4. Install the drive axle assembly. Refer to Wheel Drive Shafts Replacement.
5. Lower the vehicle.
6. Inspect the shaft sleeve for leaks.
7. Inspect the transmission oil level. Refer to Transmission Fluid Checking Procedure.