Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Radiator Replacement





Radiator Replacement

Removal Procedure

1. Remove the cooling fan and shroud assembly. Refer to Cooling Fan and Shroud Replacement Service and Repair.






2. Remove and discard the condenser mounting bolts.






3. Push upward on the condenser and downward on the radiator to unsnap the condenser mounting tabs from the radiator clips.
4. Remove and discard the condenser mounting nuts from the radiator.






5. Remove the radiator from the vehicle.

Installation Procedure






1. Install the radiator to the vehicle.






2. Push upward on the radiator and downward on the condenser to snap the condenser mounting tabs into the radiator clips.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install new condenser mounting nut to the radiator.

Tighten
Tighten the nuts to 6 Nm (53 lb in).






4. Install new condenser mounting bolts.

Tighten
Tighten the bolts to 6 Nm (53 lb in).

5. Install the cooling fan and shroud assembly. Refer to Cooling Fan and Shroud Replacement Service and Repair.