Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Brake Pedal Assy: Service and Repair



Brake Pedal Assembly Replacement

Removal Procedure

1. Remove the knee bolster.
2. Remove the closeout panel.
3. Remove the electrical connector from the brake apply sensor.
4. Remove the steering column assembly from the vehicle.




5. Disconnect the brake pedal pushrod retaining clip (1) the wave washers (2) and the brake booster pushrod (3) from the brake pedal pin (4).




6. Remove the 2 brake pedal assembly to cowl mounting nuts.




7. Remove the 3 brake pedal assembly to instrument panel (I/P) carrier bolts.
8. Remove the brake pedal assembly from the vehicle.

Installation Procedure




1. Install the brake pedal assembly to the vehicle.

Notice: Refer to Fastener Notice .

2. Install the 3 brake pedal assembly to I/P carrier bolts.

Tighten the bolts to 25 N.m (18 lb ft).




3. Install the 2 brake pedal assembly to cowl mounting nuts.

Tighten the nuts to 15 N.m (11 lb ft).




4. Connect the brake pedal pushrod retaining clip (1) the wave washers (2) and the brake booster pushrod (3) to the brake pedal pin (4).
5. Install the steering column assembly to the vehicle.
6. Install the electrical connector to the brake apply sensor.
7. Install the closeout panel.
8. Install the knee bolster.
9. Calibrate the brake pedal position sensor. Refer to Brake Pedal Position Sensor Calibration.