Operation CHARM: Car repair manuals for everyone.
Home >> Pontiac >> 2009 >> Vibe AWD L4-2.4L >> Repair and Diagnosis >> Transmission and Drivetrain >> Transfer Case >> Service and Repair >> Removal and Replacement >> Transfer Case Assembly Replacement
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Transfer Case Assembly Replacement




Transfer Case Assembly Replacement

Removal Procedure




1. Remove the automatic transaxle assembly. Refer to Transmission Replacement (Removal and Replacement).
2. Remove the engine mounting bracket.
3. Remove the bolts (1, 2, 3, 4) and the transfer stiffener plate.




4. Remove the bolts and nuts.

Note:
* Remove the transfer assembly from the transaxle assembly without tilting it.
* When removing the transfer assembly, do not hold the oil seal parts on both sides of the assembly.

5. Using a plastic hammer, remove the transfer assembly from the transaxle assembly.

Installation Procedure





Caution: Refer to Fastener Caution (Fastener Caution).

1. Install the transfer assembly with the bolts and nuts to the transaxle assembly and tighten to 69 Nm (51 lb ft).
2. Install the transfer assembly to the transaxle assembly horizontally.
3. Install the transfer stiffener plate with the bolts and tighten to 34 Nm (25 lb ft).
4. Install the engine mounting bracket.
5. Install the automatic transaxle assembly. Refer to Transmission Replacement (Removal and Replacement).

pro multis · About Operation CHARM