Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Two Port System


1. Remove throttle body assembly, EGR pipe and valve.
2. Clean opening in intake manifold using 10mm drill bit. Remove any carbon deposits from intake manifold.
3. Clean EGR pipe and dry with compressed air.
4. Using wire brush clean inlet and outlet of EGR valve taking care not to damage valve pintle.
5. Using vacuum pump, apply vacuum to hold valve open. Rinse valve with suitable solvent and dry with compressed air.
6. Using new gasket, install EGR valve and pipe. Connect vacuum hose.
7. Install throttle body.