Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Disassembly and Assembly

DISASSEMBLY





1. Remove right and left dust boots from wheel cylinder.
2. Remove piston, cup, spring and air bleeder screw and cap.

ASSEMBLY
1. Clean all parts in brake fluid. Check and replace faulty parts.
^ Cup and boot for damage or fatigue
^ Cylinder, piston and spring or damage or rust formation
2. Assembly is the reverse order of disassembly.
1. When installing the cup, use ST, apply brake fluid to the frictional surface for smooth installation and pay attention to cup direction.
2. STs are available in different sizes.





CAUTION:
^ When replacing the repair kit, make sure that the sizes of cylinder and cup are the same as those which were replaced.
^ Use only the tool of the correct size.





CAUTION: While assembling, be careful to prevent any metal chip, dust or dirt from entering the wheel cylinder.





3. Apply rubber grease to the boot inside as shown in Figure.

CAUTION: Never use brake grease.

Grease: NIGLUBE X-2 (Part No. 003606000)