Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Specifications

Cylinder Head Bolts





First pass 29 Nm (3.0 kgf-m, 21.4 ft-lb)
Second pass 69 Nm (7.0 kgf-m, 50.9 ft-lb)
Third pass: Loosen all bolts 180°
Fourth pass: Loosen all bolts 180°
Fifth pass 49 Nm (5.0 kgf-m, 36.1 ft-lb)
Sixth pass: Tighten 80-90°
Seventh pass: Tighten 40-45°
Final pass: Tighten bolts (a) and (b) 40-45°

Cylinder Head Inspection
Warping limit 0.035 mm (0.0014 in)
Grinding limit 0.3 mm (0.012 in)
Standard height of cylinder head 127.5 mm (5.02 in)


Camshaft Bearing Cap Bolts






Camshaft Sprocket Bolts
First pass 30 Nm (3.1 kgf-m, 22.1 ft-lb)
Final pass Tighten 45°

Front Exhaust Pipe to Cylinder Head Nuts 42.5 Nm (4.3 kgf-m, 31.3 ft-lb)