Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Installation

Installation

1. Installation of differential carrier ASSY RR
(1) Using a tall transmission jack, support the differential carrier ASSY RR.
(2) Install a new snap ring to the rear drive shaft ASSY.
(3) Apply the differential gear oil LT or equivalent (vehicle without LSD) or differential gear oil LX or equivalent (vehicle with LSD) to the spline of the inboard joint ASSY.
(4) Align the spline of the rear drive shaft inboard joint, and then press-fit the rear drive shaft ASSY using a brass bar and a hammer.

CAUTION:
^ Place the snap ring with its cut end facing downward.
^ Do not damage the oil seal during insertion.
^ Be careful not to strike the tip of the outboard joint with a hammer.
^ If there is a malfunction, such as dislocation, etc., in the inboard joint of the drive shaft, replace it with a new part.


NOTE:
Check that the drive shaft is completely press-fit by feeling the change of reaction force or sound quality.





(5) Gradually lift the tall transmission jack, and install the differential carrier ASSY RR through the rear differential mount stopper UPR and the rear differential mount stopper LWR with 5 bolts
Standard value:T=62Nm {632kgf-cm} {45.7 ft-lbf} (bolt A)
T=95Nm {969kgf-cm} {70.1 ft-lbf} (bolt B)
2. Installation of propeller shaft with center bearing ASSY
3. Filling of differential oil