Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Disassembly

Cylinder Block

DISASSEMBLY





NOTE:
To prevent confusion of various parts, mark each part.

1) Remove the connecting rod bearing.
2) Remove the piston rings using piston ring expander.
3) Remove the oil ring by hand.

NOTE:
Arrange the removed piston rings in proper order, to prevent confusion.

4) Remove the circlip on one end from the piston using a flat tip screwdriver.

NOTE:
Be careful not damage the piston, by wrapping the tip of flat tip screwdriver with tape.

5) Remove the piston pin from the piston.
6) Separate the piston and connecting rod.

NOTE:
Mark the direction of front side to each connecting rod.

7) Remove the circlip on other end from the piston using a flat tip screwdriver.

NOTE:
Be careful not damage the piston, by wrapping the tip of flat tip screwdriver with tape.

8) Remove the plug and orifice from the cylinder block as necessary.