Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Alternator Brush: Testing and Inspection

Brush and brush holder

60 A / 70 A Types




Check each brush for wear by measuring its length. If brush is found worn down to service limit, replace brush.

Brush length "a" (for 60 / 70 A types)
Standard: 16 mm (0.63 in.)
Limit: 2 mm (0.08 in.)

80 A Types




Check each brush for wear by measuring its length as shown. If brush is found worn down to service limit, replace brush.

Exposed brush length "a" (for 80 A type)
Standard: 10.5 mm (0.413 in.)
Limit: 4.5 mm (0.177 in.)