Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Coolant Line/Hose: Service and Repair

Cooling Water Pipes or Hoses Removal and Installation
Removal
1. Drain cooling system.
2. To remove these pipes or hoses, loosen screw on each pipe or hose clip and pull hose end off

Installation
Install removed parts in reverse order of removal procedure, noting the following.
^ Tighten each clamp bolt securely.





^ For J20 engine only, When installing water outlet pipe (1) to cylinder head, apply sealant to pipe bolt thread and then tighten it.
"A": Sealant 99000-31110 (SUZUKI BOND No. 1215)

^ Refill cooling system with proper coolant.
^ Check each part for leakage.