Evaporator Core: Service and Repair

Evaporator Core

Removal
1. Remove the heater/air distributor case assembly. Refer to A/C Module Removal.
2. Remove the screws that secure the evaporator case halves.
3. Remove the evaporator core case cover.




4. Slide the evaporator flange support plate upward to facilitate the removal of the evaporator.
5. Remove the evaporator core from the case.




6. Remove the air conditioning expansion valve.

Installation
1. Install the O-rings onto the evaporator tubes.




2. Install the A/C expansion valve.
3. Install the evaporator core into the case. Center the evaporator flange in the case opening.
4. Assemble the evaporator case halves with the screws.




5. Install the heater/air distributor case assembly. Refer to A/C Module Installation.