Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Service and Repair

EGR Valve Assembly Removal and Installation

Removal
1. Disconnect negative (-) cable at battery.
2. Disconnect EGR valve coupler.
3. Remove wire harness bracket from intake collector.




4. Remove EGR valve (5) and gasket from intake collector.

Installation
Reference: EGR Valve Assembly Inspection
Reverse removal procedure noting the followings.
- Clean mating surface of valve and intake collector.
- Use new gasket.