Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Input Gear Assembly Disassembly and Reassembly




Input Gear Assembly Disassembly and Reassembly

Transfer Assembly Disassembly and Reassembly:

Disassembly

1) Remove snap ring (1) from input gear, and then remove bearing (2) and spacer (3).






2) Remove seal rings (2) and snap ring (1).





3) Remove bearing (1) from input gear (2) using bearing puller (3) and press (4), and then remove input gear plate.






Reassembly

1) Clean all components thoroughly, inspect them for any abnormality and replace with new ones as necessary.
2) Install input gear plate (1), and then press-fit bearing (2) using special tool, bearing puller (3) and press (4).

NOTE:
Assemble bearing so that seal side (5) may come to the front side.

Special Tool

(A): 09913-85210









3) Install snap ring (1) and seal rings (2) to input gear (3).





4) Install spacer (3), bearing (2) and snap ring (1).