Operation CHARM: Car repair manuals for everyone.

Removal and Installation

REMOVAL




1. REMOVE DRIVE BELT
Turn the drive belt tensioner slowly clockwise and loosen it.
Then, remove the drive belt and replace the drive belt tensioner little by little and fix it quietly.

2. REMOVE GENERATOR




a. Disconnect the wire clamp from the wire clip on the rectifier end frame.
b. Remove the rubber cap and nut, and disconnect the generator wire.
c. Disconnect the generator connector.

d. 2ZZ-GE:
Remove the 2 bolts and generator bracket.




e. Remove the 2 bolts and generator.

INSTALLATION




1. INSTALL GENERATOR
a. Install the 2 bolts and generator.

Torque:
14 mm head 25 N.m (250 kgf.cm, 18 ft.lbf)

17 mm head
1ZZ-FE: 54 N.m (550 kgf.cm, 40 ft.lbf)
2ZZ-GE: 58 N.m (590 kgf.cm, 43 ft.lbf)

b. 2ZZ-GE:
Install the generator bracket with the 2 bolts.

Torque: 29 N.m (295 kgf.cm, 21 ft.lbf)

c. Connect the generator connector.
d. Connect the generator wire, and install the nut and rubber cap.
e. Connect the generator wire, and install the rubber cap and nut.

2. INSTALL DRIVE BELT