Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Removal








BRAKE CONTROL: BRAKE ACTUATOR: REMOVAL

REMOVAL

1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
2. DRAIN BRAKE FLUID
NOTICE: Immediately wash off any brake fluid that comes into contact with any painted surfaces.

3. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (for 2TR-FE) Removal
4. REMOVE AIR CLEANER FILTER ELEMENT SUB-ASSEMBLY (for 2TR-FE)
5. REMOVE AIR CLEANER CASE (for 2TR-FE) Removal
6. REMOVE AIR INJECTION CONTROL DRIVER (for 2TR-FE)





(a) Disconnect the 2 connectors.





(b) Remove the 2 bolts and air injection control driver.
7. REMOVE BRAKE ACTUATOR ASSEMBLY





(a) Release the connector lock lever.
(b) Disconnect the brake actuator connector.





(c) Using a union nut wrench, separate the 6 brake tubes from the brake actuator.





(d) Use tags or labels to identify the place to reconnect each brake tube.





(e) Remove the 3 nuts and brake actuator with bracket.
8. REMOVE BRAKE ACTUATOR BRACKET ASSEMBLY





(a) Remove the 3 bolts and actuator bracket.