Operation CHARM: Car repair manuals for everyone.

Installation





INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION

1. INSTALL INSTRUMENT PANEL STAY

(a) Engage the 3 claws to install the 3 instrument panel stays.





2. INSTALL INSTRUMENT PANEL CLIP

(a) Engage the 2 claws to install the 2 instrument panel clips.





3. INSTALL INSTRUMENT PANEL SAFETY PAD ASSEMBLY

(a) Engage the 4 claws and guide, and temporarily install the instrument panel safety pad assembly as shown in the illustration.

(b) Install the 2 passenger airbag bolts [A] or [B].

Torque : 20 Nm (204 kgf-cm, 15 ft-lbf)

(c) Install the instrument panel safety pad assembly with the 2 bolts [C] and nut [G] or [H].





Text in Illustration:





(d) Install the bolt [D].

Torque : 8.0 Nm (82 kgf-cm, 71 in-lbf)

(e) Connect the connectors.





4. CONNECT INSTRUMENT PANEL WIRE ASSEMBLY Installation

5. INSTALL SHIFT LEVER ASSEMBLY

for U660F: Installation

for U660E:

for U760E:

for U760F:

6. INSTALL NO. 4 INSTRUMENT PANEL REGISTER ASSEMBLY

(a) Engage the 4 claws, 2 clips and guide to install the No. 4 instrument panel register assembly.





7. INSTALL FRONT PILLAR GARNISH CORNER PIECE RH (for 6 Speakers)

(a) Engage the 3 claws to install the front pillar garnish corner piece RH.





8. INSTALL FRONT PILLAR GARNISH CORNER PIECE RH (for 13 Speakers)

(a) Connect the connector.





(b) Engage the clamp.

(c) Engage the 3 claws to install the front pillar garnish corner piece RH.





9. INSTALL FRONT PILLAR GARNISH RH

HINT
Use the same procedure for the RH side and LH side Installation.

10. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP RH Installation

11. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for RH Side)

HINT
Use the same procedure for the RH side and LH side Installation.

12. INSTALL NO. 3 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

(a) Engage the 2 guides, 6 claws and 2 clips to install the No. 3 instrument panel speaker panel sub-assembly.





13. INSTALL NO. 1 INSTRUMENT PANEL REGISTER ASSEMBLY

(a) Engage the 4 claws, 2 clips and guide to install the No. 1 instrument panel register assembly.





14. INSTALL FRONT PILLAR GARNISH CORNER PIECE LH (for 6 Speakers)

(a) Engage the 3 claws to install the front pillar garnish corner piece LH.





15. INSTALL FRONT PILLAR GARNISH CORNER PIECE LH (for 13 Speakers)

(a) Connect the connector.





(b) Engage the clamp.

(c) Engage the 3 claws to install the front pillar garnish corner piece LH.





16. INSTALL FRONT PILLAR GARNISH LH Installation

17. CONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH Installation

18. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (for LH Side) Installation

19. INSTALL NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

(a) Engage the 2 guides, 6 claws and 2 clips to install the No. 1 instrument panel speaker panel sub-assembly.





20. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/o Smart Key System)

(a) Engage the 4 claws to install the lower instrument panel finish panel.





21. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL (w/ Smart Key System)

(a) Connect the connector.





(b) Engage the 4 claws to install the lower instrument panel finish panel.

22. INSTALL RADIO RECEIVER ASSEMBLY WITH BRACKET (w/o Navigation System) Installation

23. INSTALL NAVIGATION RECEIVER ASSEMBLY WITH BRACKET (w/ Navigation System) Installation

24. INSTALL FRONT NO. 4 SPEAKER ASSEMBLY (for 13 Speakers) Installation

25. INSTALL NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY

(a) Engage the 4 guides and 9 claws to install the No. 2 instrument panel speaker panel sub-assembly.





26. INSTALL CONSOLE BOX SUB-ASSEMBLY

(a) Engage the 2 claws and 4 clips.





(b) Engage the 2 clamps.





(c) Connect the connector.

(d) Install the clip.

(e) Install the console box sub-assembly with the 2 screws [E] or [F].

27. INSTALL POSITION INDICATOR HOUSING ASSEMBLY

(a) Engage the 3 clips to position indicator housing assembly.





(b) Connect the connector.

(c) Move the shift lever to P.

28. INSTALL SHIFT LEVER KNOB SUB-ASSEMBLY

(a) Turn the shift lever knob clockwise to install the shift lever knob sub-assembly.





29. INSTALL LOWER INSTRUMENT PANEL SUB-ASSEMBLY

(a) Connect the connectors.





(b) Engage the 5 guides, 2 clips and claw.

(c) Install the lower instrument panel sub-assembly with the bolt [C] and 4 screws [E] or [F].





30. INSTALL NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

(a) Engage the guide and 3 claws to install the No. 2 instrument panel under cover sub-assembly.





31. INSTALL COWL SIDE TRIM SUB-ASSEMBLY RH

HINT
Use the same procedure for the RH side and LH side Installation.

32. INSTALL FRONT DOOR SCUFF PLATE RH

HINT
Use the same procedure for the RH side and LH side Installation.

33. INSTALL LOWER NO. 1 INSTRUMENT PANEL FINISH PANEL

(a) Connect the hood lock control cable.





(b) Connect the aspirator duct and connector.





(c) Connect the connectors.





(d) Engage the claw and 9 clips.

(e) Install the lower No. 1 instrument panel finish panel with the bolt [C] and screw [E] or [F].

34. INSTALL COWL SIDE TRIM SUB-ASSEMBLY LH Installation

35. INSTALL FRONT DOOR SCUFF PLATE LH Installation

36. INSTALL AIR CONDITIONING CONTROL ASSEMBLY Installation

37. INSTALL CONSOLE BOX ASSEMBLY Installation

38. INSTALL NO. 2 CONSOLE BOX CARPET Installation

39. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY (w/o Seat Heater System)

(a) Engage the 6 clips to install the upper console panel sub-assembly as shown in the illustration.





40. INSTALL UPPER CONSOLE PANEL SUB-ASSEMBLY (w/ Seat Heater System)

(a) Connect the connectors.





(b) Engage the 6 clips to install the upper console panel sub-assembly as shown in the illustration.

41. INSTALL ACCESSORY METER ASSEMBLY (w/o Rear View Monitor System) Installation

42. INSTALL ACCESSORY METER ASSEMBLY (w/ Rear View Monitor System) Installation

43. INSTALL DEFROSTER NOZZLE GARNISH

(a) Connect the connector.





(b) Engage the 6 guides, 6 claws and 4 clips to install the defroster nozzle garnish as shown in the illustration.





44. INSTALL COMBINATION METER ASSEMBLY Installation

45. INSTALL INSTRUMENT CLUSTER FINISH PANEL Installation

46. INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Installation

47. INSTALL UPPER STEERING COLUMN COVER Installation

48. INSTALL LOWER STEERING COLUMN COVER Installation

49. ALIGN FRONT WHEELS FACING STRAIGHT AHEAD

50. ADJUST SPIRAL CABLE Installation

51. INSTALL STEERING WHEEL ASSEMBLY Installation

52. INSTALL STEERING PAD Installation

53. INSTALL LOWER NO. 3 STEERING WHEEL COVER Installation

54. INSTALL LOWER NO. 2 STEERING WHEEL COVER Installation

55. INSPECT STEERING WHEEL CENTER POINT

56. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

57. INSPECT STEERING PAD Installation

58. INSPECT SHIFT LEVER POSITION

for U660F: Adjustments

for U660E:

for U760E:

for U760F:

59. ADJUST SHIFT LEVER POSITION

for U660F: Adjustments

for U660E:

for U760E:

for U760F:

60. INSPECT SRS WARNING LIGHT

(a) Inspect the SRS warning light Diagnosis System.