Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

System Checking/Adjusting

Cruise control system, checking/adjusting

Removing actuator element:




1 - Vacuum actuator
2 - Actuator mounting bracket
3 - Pedal cluster
4 - Linkage


Vacuum actuator, adjusting:




- loosen adjustment sleeve 2 on actuator 1 and push completely forward
- adjust cable 3
- pull adjustment sleeve to rear until 3.5 mm of play is obtained at the pedal plate
- turn to adjustment sleeve to right to lock into place
- check accelerator pedal clearance

Ventilation valves, removing and installing:




1 - Vacuum lines 4
2 - Ventilation valve on clutch pedal
3 - Ventilation valve on brake pedal
4 - Vacuum actuator

Removing
- remove driver's side instrument panel trim
- remove connector and vacuum line
- unscrew ventilation valve out of bracket

Installing
- press ventilation valve up to stop in bracket
- pedal must be completely pulled back

Vacuum pump (V 18), removing:




1 - Vacuum line
2 - Vacuum pump
3 - Wiring harness to vacuum pump

- remove battery
- remove windshield washer mounting bracket
- remove vacuum pump