Engine Installation
Engine Installation
Special Tools Required
- 2008 V6 attachment arm SIL02C000033
- Front subframe adapter EQS02BMDXSB0
- Engine support hanger, A and Reds AAR-T12566
- Engine hanger balance bar VSB02C000019
- Engine hanger adapter set VSB02C000024 These special tools are available through the Honda Tool and Equipment program.
1. Install the accessory brackets and tighten their bolts and nuts to the specified torque.
2. Position the engine/transmission assembly under the vehicle. Be sure that they are properly aligned. Carefully lower the vehicle until the engine and transmission are properly positioned in the engine compartment. Make sure the vehicle is not resting on any part of the engine or transmission. Lift and support the engine/transmission (A) and carefully raise the engine/transmission assembly into place.
NOTE: Reinstall the mounting bolts/support nuts in the sequence given in the following steps. Failure to follow this sequence may cause excessive noise, vibration, and reduce engine mount life.
3. Remove the service caps (A) for the front damper flange nuts from the cowl cover (B). Position the engine hanger adapters (VSB02C000024) with the "FRONT" mark facing forward over the damper flange nuts.
4. Install new mounting bolts into the upper half of the engine mount bracket. Tighten the bolts to the specified torque.
5. Install the engine balance bar (VSB02C000019); attach the front arm (A) to the front cylinder head with a spacer (B) and a 10 x 1.25 mm bolt (C), remove the rear arm from the balance bar, and install the 2008 V6 attachment arm (SIL02C000033), then attach the 2008 V6 attachment arm to the rear cylinder head with a 8 x 1.25 mm bolt (D).
6. Install the A and Reds engine support hanger (AAR-T1256) to the vehicle, then attach the hook to the slotted hole in the engine hanger balance bar. Tighten the wing nut (E) by hand to lift and support the engine/transmission assembly.
7. Remove the chain hoist, then raise the vehicle on the lift to full height.
8. Using the subframe adapter (A) and a jack, raise the front subframe up to the body.
9. Loosely install the new front subframe mounting bolts (four) (B), the 12 x 1.25 mm bolts (six) (C) (D), and the stiffeners (E).
10. Align all reference marks (A) on the front subframe (B) with the body, then tighten the bolts on the front subframe to the specified torque.
11. Install the bolt retainers on both ends of the subframe.
12. Remove the jack and front subframe adapter.
13. Torque the transmission lower rear mount nuts (A) and the transmission lower front mount nuts (B).
14. Torque the rear mount bolts.
15. Lower the vehicle on the lift.
16. Tighten the new front mount bolt (A), then install the front mount stop (B).
17. Loosen the mounting bolts for the upper half of the side engine mount bracket, then tighten them to the specified torque.
18. Remove the engine hanger and balance bar.
19. Raise the vehicle on the lift to full height.
20. Install the A/C compressor.
21. Install the power steering (P/S) hose (A), then install the P/S hose on the clamp (B).
22. Connect the power steering pressure switch connector.
23. Install the transfer assembly. Transfer Assembly Installation
24. Install the propeller shaft onto the transfer shaft flange. Propeller Shaft Installation
25. Install a new set ring on the end of each driveshaft, then install the driveshafts. Make sure each ring "clicks" into place in the differential and intermediate shaft.
26. Connect the suspension lower arms to the knuckles. Front Lower Arm Removal/Installation
27. Connect the tie-rod end ball joints to the knuckles. Front Knuckle/Hub/Wheel Bearing Replacement
28. Connect the stabilizer links. Front Stabilizer Link Removal/Installation
29. Install exhaust pipe A using new gaskets (B) and new self-locking nuts (C).
30. Install the front subframe stiffener using new bolts.
31. Install the splash shield.
32. Install the front wheels.
33. Lower the vehicle on the lift.
34. Install the radiator. Service and Repair
35. Install the upper radiator hose (A) and the lower radiator hose (B).
36. Install the heater hoses.
37. Install the automatic transmission fluid (ATF) cooler hoses to the transmission, and secure the hoses with the clips. ATF Cooler Outlet Hose Replacement
38. Install the connector bracket to the front cylinder head.
39. Install the harness clamp bracket to the rear cylinder head.
40. Install the P/S pump outlet hose (A) with a new O-ring (B), and install the P/S pump inlet hose (C).
41. Install the P/S hose clamp (D) to the cylinder head.
42. Install the drive belt. Service and Repair
43. Connect the powertrain control module (PCM) connectors (A), then install the harness clamps (B).
44. Install the PCM cover.
45. Install the coolant reservoir tank to the bracket.
46. Install the alternator cable (A) to the under-hood fuse/relay box.
47. Connect the harness connectors (B).
48. Align the reference mark (A) on the steering joint and steering gearbox pinion shaft. Connect the steering joint (B) to the steering gearbox pinion shaft (C). Tighten the steering joint bolt.
49. Install the steering joint cover (D).
50. Install the steering wheel. Steering Wheel Installation
51. Install the transfer breather tube box (A) and the brake booster vacuum hose (B).
52. Install evaporative emission (EVAP) canister hose (C), then install the purge joint (D).
53. Connect the fuel feed hose (A), Fuel Line/Quick-Connect Fitting Installation then install the quick-connect fitting cover (B).
54. Install the shift cable. Automatic Transmission Installation
55. Install the starter motor cable (A), the harness clamps (B) and the ground cable (C).
56. Install the battery base (A), then install the harness clamps (B).
57. Install the air intake duct (A), then install the breather pipe (B).
58. Install the engine cover.
59. Install the bulkhead cover. Front Bulkhead Cover Replacement
60. Install the service caps on the cowl cover.
61. Do the battery installation procedure. Removal and Replacement
62. Move the shift lever to each gear, and verify that the A/T gear position indicator follows the transmission range switch.
63. Inspect for fuel leaks. Turn the ignition switch to ON (II) (do not operate the starter) so the fuel pump runs for about 2 seconds and pressurizes the fuel line. Repeat this operation two or three times, then check for fuel leakage at any point in the fuel line.
64. Refill the engine with the recommended engine oil. Service and Repair
65. Refill the transmission with ATF. ATF Replacement
66. Refill the radiator with engine coolant, and bleed the air from the cooling system with the heater valve open. Service and Repair
67. Install the return hose to the power steering fluid reservoir Refill the power steering system.. Service and Repair
68. Do the crankshaft position (CKP) pattern clear/CKP pattern learn procedure. Initial Inspection and Diagnostic Overview
69. Inspect the idle speed. Testing and Inspection
70. Inspect the ignition timing. Testing and Inspection
