Removal

U151F AUTOMATIC TRANSAXLE: VALVE BODY ASSEMBLY: REMOVAL

REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE Removal

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
4. REMOVE FRONT WHEELS
5. REMOVE ENGINE UNDER COVER ASSEMBLY (w/ engine under cover assembly)
6. REMOVE NO. 1 ENGINE UNDER COVER
7. REMOVE NO. 2 ENGINE UNDER COVER (w/ engine under cover)
8. SEPARATE FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH
9. REMOVE FRONT FENDER APRON SEAL RH
10. DRAIN ENGINE OIL Replacement

11. DRAIN ENGINE COOLANT Testing and Inspection

12. DRAIN AUTOMATIC TRANSAXLE FLUID Removal

13. REMOVE WINDSHIELD WIPER LINK ASSEMBLY Removal

14. REMOVE COWL TOP PANEL OUTER SUB-ASSEMBLY Removal

15. REMOVE COOL AIR INTAKE DUCT SEAL Removal

16. REMOVE ENGINE ROOM COVER SIDE Removal

17. REMOVE V-BANK COVER SUB-ASSEMBLY Removal

18. REMOVE V-RIBBED BELT Removal

19. REMOVE NO. 2 AIR CLEANER INLET Removal

20. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal

21. REMOVE AIR CLEANER CASE SUB-ASSEMBLY Removal

22. REMOVE NO. 1 AIR CLEANER INLET Removal

23. REMOVE BATTERY Removal

24. REMOVE INTAKE AIR RESONATOR SUB-ASSEMBLY Removal

25. REMOVE AIR CLEANER BRACKET Removal

26. REMOVE NO. 2 ENGINE MOUNTING STAY RH Removal

27. REMOVE ENGINE MOVING CONTROL ROD SUB-ASSEMBLY Removal

28. DISCONNECT NO. 1 FUEL VAPOR FEED HOSE Removal

29. DISCONNECT UNION TO CHECK VALVE HOSE Removal

30. REMOVE RADIATOR HOSE INLET Removal

31. REMOVE RADIATOR HOSE OUTLET Removal

32. DISCONNECT OIL COOLER INLET HOSE Removal

33. DISCONNECT OIL COOLER OUTLET HOSE Removal

34. DISCONNECT HEATER INLET WATER HOSE Removal

35. DISCONNECT HEATER OUTLET WATER HOSE Removal

36. REMOVE JUNCTION BLOCK COVER
37. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY

38. DISCONNECT ENGINE WIRE Removal

39. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY Removal

40. SEPARATE FUEL TUBE SUB-ASSEMBLY Removal

41. DISCONNECT NO. 1 OIL RESERVOIR TO PUMP HOSE Removal

42. DISCONNECT RETURN TUBE SUB-ASSEMBLY Removal

43. REMOVE PROPELLER W/CENTER BEARING SHAFT ASSEMBLY Removal

44. REMOVE OXYGEN SENSOR Removal

45. REMOVE NO. 3 EXHAUST PIPE SUB-ASSEMBLY FRONT Removal

46. REMOVE EXHAUST PIPE ASSEMBLY FRONT Removal

47. REMOVE FRONT AXLE HUB NUT LH Removal

48. REMOVE FRONT AXLE HUB NUT RH Removal

49. SEPARATE FRONT STABILIZER LINK ASSEMBLY LH Removal

50. SEPARATE FRONT STABILIZER LINK ASSEMBLY RH Removal

51. SEPARATE FRONT SPEED SENSOR LH Removal

52. SEPARATE FRONT SPEED SENSOR RH Removal

53. SEPARATE TIE ROD ASSEMBLY LH Removal

54. SEPARATE TIE ROD ASSEMBLY RH Removal

55. SEPARATE NO. 1 FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER LH Removal

56. SEPARATE NO. 1 FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER RH Removal

57. SEPARATE FRONT AXLE ASSEMBLY LH Removal

58. SEPARATE FRONT AXLE ASSEMBLY RH Removal

59. SEPARATE STEERING INTERMEDIATE SHAFT SUB-ASSEMBLY

60. DISCONNECT HEIGHT CONTROL SENSOR SUB-ASSEMBLY FRONT LH (w/ Air Suspension) Removal

61. DISCONNECT HEIGHT CONTROL SENSOR SUB-ASSEMBLY FRONT RH (w/ Air Suspension) Removal

62. REMOVE GENERATOR ASSEMBLY

63. SEPARATE COOLER COMPRESSOR ASSEMBLY Removal

64. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE Removal

65. REMOVE VANE PUMP ASSEMBLY Removal

66. REMOVE FRONT STABILIZER BAR

67. REMOVE POWER STEERING LINK

68. INSTALL ENGINE HANGERS Removal

69. REMOVE FRONT FRAME ASSEMBLY Removal

70. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH Removal

71. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH Removal

72. REMOVE ENGINE WIRE
73. REMOVE STARTER ASSEMBLY

74. REMOVE ENGINE MOUNTING BRACKET FRONT Removal

75. REMOVE MANIFOLD STAY Removal

76. REMOVE TRANSFER STIFFENER PLATE RH
77. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY Removal

78. REMOVE TRANSFER ASSEMBLY
Removal

79. REMOVE AUTOMATIC TRANSAXLE OIL PAN SUB-ASSEMBLY






(a) Remove the 18 bolts, oil pan, and gasket.
NOTE: Some fluid will remain in the oil pan. Carefully remove the oil pan so that the fluid remaining in the pan does not spill out.





(b) Remove the 2 magnets from the oil pan.






(c) Examine particles in the pan.
(1) Collect any steel chips using the removed magnets. Look carefully at the chips and particles in the pan and on the magnets to see the type of wear which might be found in the transaxle.
Result:
Steel (magnetic)
Wear of the bearing, gear, or plate
Brass (non-magnetic)
Wear of the bearing
80. DISCONNECT TRANSMISSION WIRE






(a) Disconnect the 7 shift solenoid valve connectors.
(b) Remove the bolt and lock plate, and disconnect the ATF temperature sensor.
81. REMOVE VALVE BODY OIL STRAINER ASSEMBLY






(a) Remove the 3 bolts and oil strainer.
NOTE: Be careful when removing the oil strainer as fluid will come out.





(b) Remove the O-ring from the valve body oil strainer assembly.
82. REMOVE TRANSMISSION VALVE BODY ASSEMBLY






(a) Support the valve body assembly and remove the 17 bolts and the transmission valve body assembly.






(b) Remove the check ball body and the spring.






(c) Remove the bolt and lock plate from the valve body assembly.
(d) Remove the shift solenoid valve SL3 and SLT from the valve body assembly.






(e) Remove the bolt and shift solenoid valve S4 from the valve body assembly.






(f) Remove the shift solenoid valve SR from the valve body assembly.






(g) Remove the bolt and shift solenoid valve DSL from the valve body assembly.






(h) Remove the bolt and lock plate from the valve body assembly.
(i) Remove the shift solenoid valve SL2 from the valve body assembly.






(j) Remove the bolt and lock plate from the valve body assembly.
(k) Remove the shift solenoid valve SL1 from the valve body assembly.