Operation CHARM: Car repair manuals for everyone.

Removal








2TR-FE FUEL: FUEL INJECTOR: REMOVAL

REMOVAL

1. DISCHARGE FUEL SYSTEM PRESSURE Technician Safety Information
2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
3. REMOVE ENGINE UNDER COVER SUB-ASSEMBLY NO.1
4. DRAIN ENGINE COOLANT Service and Repair
5. REMOVE INTAKE AIR CONNECTOR Removal
6. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY Removal
7. DISCONNECT FUEL HOSE





(a) Pull the checker of the fuel hose upward.
(b) Pinch the detaching switch of the fuel hose connector and pull out the fuel hose.
NOTICE:
- Remove any dirt and foreign objects on the fuel tube connector before performing this work.
- Do not allow any scratches or foreign objects on the parts when disconnecting, as the fuel tube connector has the O-ring that seals the pipe.
- Perform this work by hand. Do not use any tools.




- Do not forcibly bend, twist or turn the nylon tube.
- Protect the disconnected part by covering it with a vinyl bag after disconnecting the fuel hose.
- If the fuel tube connector and pipe are stuck, push and pull to release them.

8. DISCONNECT NO. 2 FUEL HOSE





(a) Pull the checker of the fuel hose upward.
(b) Pinch the detaching switch of the fuel hose connector and pull out the fuel hose.
NOTICE:
- Remove any dirt and foreign objects on the fuel tube connector before performing this work.
- Do not allow any scratches or foreign objects on the parts when disconnecting, as the fuel tube connector has the O-ring that seals the pipe.
- Perform this work by hand. Do not use any tools.




- Do not forcibly bend, twist or turn the nylon tube.
- Protect the disconnected part by covering it with a vinyl bag after disconnecting the fuel hose.
- If the fuel tube connector and pipe are stuck, push and pull to release them.

9. REMOVE FUEL PRESSURE PULSATION DAMPER ASSEMBLY Removal
10. REMOVE FUEL DELIVERY PIPE WITH INJECTOR





(a) Disconnect the 4 injector connectors.
(b) Disconnect the VSV connector.
(c) Disconnect the engine wire harness clamp.





(d) Disconnect the compressor magnetic clutch connector. (with AIR CONDITIONING)
(e) Disconnect the wire harness clamp.
(f) Remove the bolt, then remove the harness clamp bracket.





(g) Remove the 2 bolts, then remove the fuel delivery pipe together with the fuel injectors.
NOTICE: Be careful not to drop the fuel injectors when removing the fuel delivery pipe.





(h) Remove the 2 delivery pipe No. 1 spacers.
(i) Remove the 4 injector vibration insulators.
(j) Using a screwdriver, remove the 4 spacers.





11. REMOVE FUEL INJECTOR ASSEMBLY
(a) Pull the 4 fuel injectors out of the fuel delivery pipe.