Installation

2ZR-FXE EMISSION CONTROL: EGR COOLER: INSTALLATION

1. INSTALL EGR COOLER SUB-ASSEMBLY

(a) Temporarily install the EGR cooler sub-assembly with the 2 nuts (A and B).









(b) Set a new gasket and EGR valve with cooler assembly.

(c) Using an E8 "TORX" wrench, install the 4 stud bolts.

Torque : 9.5 Nm (97 kgf-cm, 84 in-lbf)

(d) Temporarily install the 2 nuts (C) and bolt.

(e) Tighten the nut (A).

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

(f) Tighten the 3 nuts (B and C) and bolt.

Torque : 21 Nm (214 kgf-cm, 15 ft-lbf)

NOTICE:
Make sure that all installation surfaces of the EGR valve with cooler assembly are in even contact when tightening the bolts and nuts.

(g) Connect the connector, wire harness clamp and 4 water hoses.





2. INSTALL EGR PIPE ASSEMBLY Installation

3. INSTALL AIR CLEANER CASE Installation

4. INSTALL INLET AIR CLEANER ASSEMBLY Installation

5. INSTALL AIR CLEANER CAP SUB-ASSEMBLY Installation

6. INSTALL NO. 2 CYLINDER HEAD COVER Installation

7. ADD COOLANT (for Engine) Service and Repair

8. INSPECT FOR COOLANT LEAK (for Engine) Cooling System

9. INSTALL OUTER COWL TOP PANEL SUB-ASSEMBLY Installation

10. INSTALL COWL BODY MOUNTING REINFORCEMENT LH Installation

11. INSTALL WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

(a) Install the windshield wiper motor and link assembly Installation.