Removal

HEATING / AIR CONDITIONING: AIR CONDITIONING UNIT: REMOVAL

1. PRECAUTION

Lower Instrument Panel

HINT
Before disconnecting the cable, set the air conditioning control switch to DEF-MODE. (for Automatic Air Conditioning System)

2. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM Service and Repair

3. ALIGN FRONT WHEELS STRAIGHT AHEAD

4. REMOVE REAR NO. 2 FLOOR BOARD (for Separate Type) Removal

5. REMOVE REAR DECK FLOOR BOX Removal

6. REMOVE REAR NO. 3 FLOOR BOARD Removal

7. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

8. REMOVE FRONT WIPER ARM HEAD CAP Removal

9. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY LH Removal

10. REMOVE FRONT WIPER ARM AND BLADE ASSEMBLY RH Removal

11. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY LH Removal

12. REMOVE COWL SIDE VENTILATOR SUB-ASSEMBLY RH Removal

13. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY Removal

14. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY Removal

15. REMOVE COWL BODY MOUNTING REINFORCEMENT LH Removal

16. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY Removal

17. DISCONNECT SUCTION PIPE SUB-ASSEMBLY

(a) Remove the bolt and slide the hook connector.

(b) Disconnect the suction pipe assembly.

(c) Remove the O-ring from the suction pipe sub-assembly.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

18. DISCONNECT AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

(a) Disconnect the air conditioning tube and accessory assembly.

(b) Remove the O-ring from the air conditioning tube and accessory assembly.

NOTICE:
Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

19. DISCONNECT INLET HEATER WATER HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the inlet heater water hose.

NOTICE:
* Do not apply excessive force to the inlet heater water hose.
* Prepare a drain pan or cloth in case the coolant leaks.

20. DISCONNECT OUTLET HEATER WATER HOSE

(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the outlet heater water hose.

NOTICE:
* Do not apply excessive force to the outlet heater water hose.
* Prepare a drain pan or cloth in case the coolant leaks.

21. REMOVE INTEGRATION CONTROL AND PANEL ASSEMBLY Removal

22. REMOVE LOWER CENTER INSTRUMENT CLUSTER FINISH PANEL SUB-ASSEMBLY Removal

23. REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH Removal

24. REMOVE UPPER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY Removal

25. REMOVE RADIO RECEIVER WITH BRACKET (w/o Navigation System) Removal

26. REMOVE NAVIGATION RECEIVER WITH BRACKET (w/ Navigation System) Removal

27. REMOVE FRONT DOOR SCUFF PLATE LH Removal

28. REMOVE COWL SIDE TRIM SUB-ASSEMBLY LH Removal

29. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL ASSEMBLY Removal

30. REMOVE NO. 1 INSTRUMENT PANEL REGISTER Removal

31. REMOVE NO. 1 CENTER INSTRUMENT CLUSTER FINISH PANEL Removal

32. DISCONNECT FRONT DOOR OPENING TRIM WEATHERSTRIP LH Removal

33. REMOVE INSTRUMENT PANEL FINISH PANEL END LH Removal

34. REMOVE NO. 1 SIDE DEFROSTER NOZZLE Removal

35. REMOVE NO. 2 INSTRUMENT PANEL REGISTER Removal

36. REMOVE GLOVE COMPARTMENT DOOR Removal

37. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT
Use the same procedure for the RH side and LH side.

38. REMOVE INSTRUMENT PANEL FINISH PANEL END RH Removal

39. REMOVE FRONT PILLAR GARNISH LH Removal

40. REMOVE FRONT PILLAR GARNISH CORNER PIECE LH Removal

41. REMOVE NO. 1 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Removal

42. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY Removal

43. REMOVE FRONT PILLAR GARNISH RH

HINT
Use the same procedure for the RH side and LH side.

44. REMOVE FRONT PILLAR GARNISH CORNER PIECE RH Removal

45. REMOVE NO. 2 INSTRUMENT PANEL SPEAKER PANEL SUB-ASSEMBLY Removal

46. REMOVE FRONT NO. 2 SPEAKER ASSEMBLY

HINT
Use the same procedure for the RH side and LH side.

47. REMOVE CENTER INSTRUMENT CLUSTER FINISH PANEL GARNISH Removal

48. DISCONNECT INSTRUMENT PANEL WIRE Removal

49. REMOVE UPPER INSTRUMENT PANEL ASSEMBLY Removal

50. REMOVE REAR CONSOLE BOX POCKET (w/ Power Outlet Socket) Removal

51. REMOVE UPPER CONSOLE PANEL (w/ Power Outlet Socket) Removal

52. REMOVE CONSOLE BOX CARPET Removal

53. REMOVE REAR CONSOLE BOX ASSEMBLY (w/ Power Outlet Socket) Removal

54. REMOVE REAR CONSOLE BOX ASSEMBLY (w/o Power Outlet Socket) Removal

55. REMOVE ELECTRICAL KEY OSCILLATOR Removal

56. REMOVE NO. 2 CONSOLE BOX MOUNTING BRACKET Removal

57. REMOVE FRONT NO. 1 CONSOLE BOX INSERT Removal

58. REMOVE FRONT NO. 2 CONSOLE BOX INSERT Removal

59. REMOVE BOX BOTTOM MAT Removal

60. SEPARATE CONSOLE BOX ASSEMBLY Removal

61. REMOVE AIR CONDITIONING CONTROL ASSEMBLY Removal

62. REMOVE SHIFT LOCK CONTROL UNIT ASSEMBLY Removal

63. REMOVE UPPER INSTRUMENT PANEL FINISH PANEL ASSEMBLY Removal

64. REMOVE CONSOLE BOX ASSEMBLY Removal

65. REMOVE NO. 1 SWITCH HOLE BASE Removal

66. REMOVE LOWER NO. 3 STEERING WHEEL COVER Removal

67. REMOVE LOWER NO. 2 STEERING WHEEL COVER Removal

68. REMOVE STEERING PAD Removal

69. REMOVE STEERING WHEEL ASSEMBLY Removal

70. REMOVE LOWER STEERING COLUMN COVER Removal

71. REMOVE UPPER STEERING COLUMN COVER Removal

72. REMOVE TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY Removal

73. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Removal

74. REMOVE DRIVER SIDE KNEE AIRBAG ASSEMBLY Removal

75. REMOVE NO. 2 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Removal

76. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY Removal

77. REMOVE FRONT DOOR SCUFF PLATE RH

HINT
Use the same procedure for the RH side and LH side.

78. REMOVE COWL SIDE TRIM BOARD RH

HINT
Use the same procedure for the RH side and LH side.

79. REMOVE NO. 1 HEATER TO REGISTER DUCT Removal

80. REMOVE COMBINATION METER ASSEMBLY Removal

81. REMOVE POWER STEERING ECU ASSEMBLY (for Brush Type Motor) Removal

82. REMOVE POWER STEERING ECU ASSEMBLY (for Brushless Type Motor) Removal

83. REMOVE INSTRUMENT PANEL SAFETY PAD PLATE SUB-ASSEMBLY (for LHD) Removal

84. REMOVE NO. 2 ANTENNA CORD SUB-ASSEMBLY Removal

85. REMOVE LOWER INSTRUMENT PANEL SUB-ASSEMBLY Removal

86. REMOVE DRIVER SIDE JUNCTION BLOCK ASSEMBLY Removal

87. REMOVE STOP LIGHT SWITCH ASSEMBLY Removal

88. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER

89. REMOVE BRAKE PEDAL RETURN SPRING Removal

90. REMOVE PUSH ROD PIN Removal

91. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY Removal

92. REMOVE NO. 2 AIR DUCT SUB-ASSEMBLY Removal

93. REMOVE COLUMN HOLE COVER SILENCER SHEET Removal

94. SEPARATE NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY Removal

95. REMOVE STEERING POST ASSEMBLY

for Brush Type Motor: Removal

for Brushless Type Motor: Removal

96. REMOVE REAR NO. 2 AIR DUCT (w/ Rear Air Duct)

(a) Disengage each claw to open the 2 door scuff plate clamps as shown in the illustration.

(b) Disengage the clip and fastener.

(d) Disengage the 2 claws and remove the rear No. 2 air duct.

97. REMOVE REAR NO. 3 AIR DUCT (w/ Rear Air Duct)

(a) Disengage each claw to open the 2 door scuff plate clamps as shown in the illustration.

(b) Disengage the clip and fastener.

(d) Disengage the 2 claws and remove the rear No. 3 air duct.

98. REMOVE REAR NO. 1 AIR DUCT (w/ Rear Air Duct)

(a) Disengage the 4 claws and remove the rear No. 1 air duct.

99. REMOVE NO. 3 SIDE DEFROSTER NOZZLE DUCT

(a) Remove the clip and No. 3 side defroster nozzle duct.

100. REMOVE NO. 1 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

(a) Check that the power switch is off.

(b) Check that the cable is disconnected from the negative (-) battery terminal.

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

(c) Disconnect the center airbag sensor connectors from the center airbag sensor assembly as shown in the illustration.

NOTICE:
When disconnecting any airbag connector, take care not to damage the airbag wire harness.

(d) Remove the screw.

(e) Remove the 2 bolts and disconnect the 2 earth wires.

(f) Disconnect each connector.

(g) Disengage each clamp and claw.

Text in Illustration

(h) Remove the screw.

(i) Remove the bolt, nut and No. 1 instrument panel brace sub-assembly.

101. REMOVE NO. 2 INSTRUMENT PANEL BRACE SUB-ASSEMBLY

(a) Remove the 3 screws (A).

(b) Remove the bolt and disconnect the earth wire.

(c) Disconnect each connector.

(d) Disengage each clamp.

(e) Remove the screw (B) and 2 nuts from the computer integration box RH.

Text in Illustration

(f) Remove the screw.

(g) Remove the bolt, nut and No. 2 instrument panel brace sub-assembly.

102. REMOVE DEFROSTER NOZZLE ASSEMBLY

(a) Disengage the 3 claws.

(b) Remove the defroster nozzle assembly as shown in the illustration.

103. REMOVE LOWER DEFROSTER NOZZLE ASSEMBLY

(a) Disengage the clamp.

(b) Disengage the 6 claws and remove the lower defroster nozzle assembly.

104. REMOVE NO. 3 AIR DUCT SUB-ASSEMBLY

(a) Remove the 2 nuts and No. 3 air duct sub-assembly.

105. REMOVE INSTRUMENT PANEL REINFORCEMENT ASSEMBLY

(a) Disengage each clamp.

(b) Remove the 9 bolts and instrument panel reinforcement assembly.

106. REMOVE AIR CONDITIONING UNIT ASSEMBLY

NOTICE:
* Be sure to support the air conditioning unit assembly when removing it because failure to do so may cause the bracket of the air conditioning unit assembly to break.
* When disassembling the air conditioning unit, eliminate static electricity by touching the vehicle body to prevent the components from being damaged.

(a) Disengage the cooler drain hose.

(b) Remove the bolt, nut and air conditioning unit assembly.