Removal

2AR-FE INTAKE / EXHAUST: INTAKE MANIFOLD: REMOVAL

1. PRECAUTION

NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notice before proceeding with work Service Precautions.

2. DISCHARGE FUEL SYSTEM PRESSURE

Fuel System: Precaution

3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

4. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Removal

5. REMOVE FRONT OUTER COWL TOP PANEL SUB-ASSEMBLY Removal

6. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

Removal

7. REMOVE VACUUM SWITCHING VALVE ASSEMBLY (for ACIS)

(a) Disconnect the union to connector tube hose and wire harness clamp.





(b) Disconnect the 2 vacuum hoses and connector.

(c) Remove the bolt and vacuum switching valve assembly.

8. DISCONNECT NO. 2 VENTILATION HOSE

(a) Disconnect the No. 2 ventilation hose from the intake manifold.





9. DISCONNECT UNION TO CONNECTOR TUBE HOSE

(a) Disconnect the union to connector tube hose from the intake manifold.





10. DISCONNECT FUEL TUBE SUB-ASSEMBLY Removal

11. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY Removal

12. REMOVE INTAKE MANIFOLD

(a) Remove the 2 bolts and 2 wire harness clamp brackets.





(b) Disconnect the fuel vapor feed hose.





(c) Disconnect the 3 wire harness clamps and connector.

(d) Remove the bolt and wire harness clamp bracket.

(e) Apply battery voltage to the terminals of the connector to close the tumble control valves.





Standard:





NOTICE:
* If this procedure is not performed, the tumble control valves may be damaged when the intake manifold is removed.
* Apply battery voltage for 1 to 3 seconds.
* If battery voltage is applied for more than 3 seconds, the actuator may be damaged.
* Do not allow the lead wires to contact the other terminals.

(f) Remove the bolt and separate the wire harness.





(g) Disconnect the 2 wire harness clamps and intake air control valve actuator connector.

(h) Remove the 6 bolts and intake manifold.





NOTICE:
The tumble control valves may be damaged if they are not closed before removing the intake manifold.

HINT
Connect the battery to the terminals of the actuator to operate the motor and close the valves Intake System.

(i) Remove the intake manifold gasket from the intake manifold.





(j) Disconnect the 2 vacuum hoses from the intake manifold and remove the No. 1 check valve.





(k) Remove the bolt and wire harness clamp bracket.