Removal

2ZR-FXE EMISSION CONTROL: EGR VALVE: REMOVAL

1. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY

Removal

2. REMOVE COWL BODY MOUNTING REINFORCEMENT LH Removal

3. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY Removal

4. DRAIN COOLANT (for Engine) Coolant (for Engine)

5. REMOVE NO. 2 CYLINDER HEAD COVER Removal

6. REMOVE AIR CLEANER CAP SUB-ASSEMBLY Removal

7. REMOVE AIR CLEANER INLET ASSEMBLY Removal

8. REMOVE AIR CLEANER CASE Removal

9. REMOVE EGR PIPE ASSEMBLY

(a) Disconnect the 2 wire harness clamps.





(b) Remove the bolt and wire harness support.





(c) Remove the 4 bolts, EGR pipe assembly and 2 gaskets.





10. REMOVE EGR VALVE ASSEMBLY

(a) Disconnect the connector, wire harness clamp and 4 water hoses.





(b) Remove the 4 nuts and bolt.





Text in Illustration





(c) Using an E8 "TORX" socket wrench, remove the 4 stud bolts and EGR valve with cooler assembly.

(d) Remove the gasket.

(e) Remove the 2 nuts, EGR valve assembly and gasket.





11. REMOVE WIRE HARNESS CLAMP BRACKET

(a) Remove the bolt and wire harness clamp bracket.