Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

EGR Valve: Testing and Inspection




1. Run engine until it reaches operating temperature.
2. Check vacuum pipes and hose for leaks.
3. Run engine at idle and check for leaks in pipe between EGR valve and exhaust manifold.
4. Disconnect vacuum hose to the EGR valve.
5. Connect a hand operated vacuum pump and apply vacuum to the valve.
6. If valve holds vacuum but idle speed does not change, check EGR line for dirt, blockage or damage. Clean EGR port if possible.
7. If EGR line is satisfactory, or if valve does not hold vacuum, replace EGR valve.