Operation CHARM: Car repair manuals for everyone.
Home >> Eagle >> 1995 >> Summit Wagon AWD L4-2350cc 2.4L SOHC >> Repair and Diagnosis >> Transmission and Drivetrain >> Automatic Transmission/Transaxle >> Service and Repair >> Overhaul >> Transfer Case Adapter Sub Assembly >> Assembly
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Assembly




A. TAPER ROLLER BEARING INSTALLATION

Using the collar, install the taper roller bearing.




B. SPACER SELECTION

1. First install the spacers used up to this time, and then assemble the transfer case adapter sub-assembly.

2. Using the special tool, measure the rotating drive torque of the driven bevel gear and select spacer(s) so it reaches within the standard value.

Standard value: 1.0 - 1.7 Nm (0.72-1.23 ft.lbs.)




C. TAPER ROLLER BEARING INSTALLATION

Using the special tools, install the taper roller bearing.




D. DRIVEN BEVEL GEAR INSTALLATION

1. After installing the driven bevel gear to the transfer case adapter, match the mating marks.




E. LOCK NUT INSTALLATION

1. Tighten the driven bevel gear's lock nut at the specified torque by using the special tool.

Driven bevel gear lock nut: 140 - 160 Nm (102 - 115 ft.lbs.)




2. Stake the lock nut at two places for locking.
pro multis · About Operation CHARM