Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

Or, hide this message: temporarily or permanently

Evaporator Core: Service and Repair

Fig. 36 Evaporator Replacement:




Fig. 37 Exploded View Of Evaporator Unit:





Remove evaporator unit in numbered sequence, Figs.23 and 24, noting the following:
1. Disconnect the battery ground cable.
2. Properly discharge refrigerant from A/C system.
3. Plug refrigerant lines to prevent air from mixing when disconnecting them.
4. Refill evaporator with 2.03 fl. oz. SUN PAG 56 compressor oil, or equivalent, before replacing evaporator.
5. Reverse procedure to install. Be sure A/C system is properly charged.