Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Expansion Block/Orifice Tube: Service and Repair







REMOVE OR DISCONNECT
^ Discharge the system.
1. Condenser-to-evaporator line at the evaporator inlet (21).

CAUTION: Cap or plug the open line.

2. Expansion tube from the evaporator core inlet line.
^ Use needle-nose pliers to remove the orifice (130).
3. Expansion tube seal (0-ring) (12) from the core inlet line.

INSTALL OR CONNECT
1. Expansion tube seal (O-ring) (12) to the core inlet line (21).
^ Use new seal (0-ring) coated with clean refrigerant oil.
^ Insert the short screen and end of the orifice into the evaporator inlet line.
2. Expansion tube to the evaporator core inlet line.
3. Condenser-to-evaporator line at the evaporator inlet (21).
^ Evacuate, charge and check the system.