Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

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Differential Case and Gears Inspection



Differential Case and Gears Inspection
1. Inspect the following components for excessive wear and/or fit:
^ The pinion gear shaft
^ The thrust washers
^ The differential case for wear, cracks and scoring
^ The fit of the pinion gear shaft in the differential case
^ The fit of the differential side gears in the differential case
^ The fit of the side gears on the axle shafts
2. Inspect the teeth of the pinion gears and the differential side gears for the following conditions:
^ Wear
^ Cracks
^ Scoring
^ Spalling
3. Replace any worn or poor fitting components as necessary.