Operation CHARM: Car repair manuals for everyone.
Manuals through 2025 now available!

Our trusted friends have launched a new website named LEMON, which has newer manuals. It also contains all the CHARM manuals.

LEMON is the spiritual successor to CHARM, I recommend you try it!

Link: lemon-manuals.la or lemon-manuals.org.ua

(Some people have issue connecting. LEMON is investigating. For now, use Firefox or change your DNS server)

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Catalytic Converter: Service and Repair

Exhaust System R&R:






1. Remove in order shown on image.
2. Inspect all parts and repair or replace as needed.
3. Assemble in reverse order of removal.

COMPONENTS

1. Bracket
2. Secondary Air Pipe
3. Main Converter
4. Main Silencer (Muffler)
5. Insulator
6. Front Converter
7. Turbocharger
8. Insulator
9. Exhaust Manifold
10. Insulator

NOTE: Check stud bolt torque before installing exhaust manifold. It should be 22 - 26 ft lb (30 - 35 Nm).