ENGINE REMOVAL/INSTALLATION [WL-3]

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Warning
•  Fuel vapor is hazardous. It can very easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.
•  Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injures or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the “Fuel Line Safety Procedure”. (See BEFORE REPAIR PROCEDURE [WL-3].)

1.  Remove the air intake pipe. (See INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [WL-3].)

2.  Remove the battery. (See BATTERY REMOVAL/INSTALLATION [WLT-1, WLT-2, WL-3, WL-C, WE-C].)

3.  Remove the radiator. (See GENERATOR REMOVAL/INSTALLATION [WLT-1, WLT-2, WL-3, WL-C, WE-C].)

4.  Remove the front pipe. (See EXHAUST SYSTEM REMOVAL/INSTALLATION [WL-3].)

5.  Remove the transmission. (See TRANSMISSION REMOVAL/INSTALLATION [R15M-D].)

6.  Remove the P/S oil pump with the oil hoses and pipes still connected. (See POWER STEERING OIL PUMP REMOVAL/INSTALLATION [WLT-1, WLT-2, WL-3, WL-C, WE-C].)

Note
•  Position and secure the P/S oil pump out of the way with a rope.

7.  Remove the A/C compressor with the pipes still connected. (See A/C COMPRESSOR REMOVAL/INSTALLATION.)

Note
•  Position and secure the A/C compressor out of the way with rope or wire.

8.  Remove the order indicated in the table.

9.  Install in the reverse order of removal.

10.  Adjust the drive belt deflection. (See DRIVE BELT ADJUSTMENT [WL-3].)

11.  Bleed air in the fuel line. (See AFTER REPAIR PROCEDURE [WL-3].)

12.  Start the engine and

(1)  Inspect the engine oil, engine coolant, and fuel leakage.
(2)  Inspect the idle speed.

13.  Perform a road test.

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1
Cooling fan
2
Drive belt
3
Engine mount nut
4
Engine
(See Engine Removal/Installation Note.)


Engine Removal/Installation Note

1.  Install the engine hanger (JE48 10 561C) or SST (303-050 (49 UN30 3050)) to the cylinder head using bolt (99794 0820 or M8X1.25, 6T, length 20mm {0.79 in}) as shown.

Tightening torque
18.6—25.5 N·m {1.90—2.60 kgf·m, 13.8—18.8 ft·lbf}
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2.  If the SST (303-050 (49 UN30 3050)) is used, use the SST (49 L017 5A0) when suspending the engine.

3.  Install the SST to the cylinder head using the bolt (99794 0820 or M8X1.25, 6T, length 20mm {0.79 in}) as shown in the figure.

Tightening torque
18.6—25.5 N·m {1.90—2.60 kgf·m, 13.8—18.8 ft·lbf}

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