CLUTCH UNIT REMOVAL/INSTALLATION [M15M-D, R15M-D, R15MX-D]

id0510008003a8

1.  Remove in the order indicated in the table.

2.  Install in the reverse order of removal.

arnffw00000575

1
Clutch release cylinder
(See CLUTCH RELEASE CYLINDER REMOVAL/INSTALLATION.)
2
Manual transmission
(See TRANSMISSION REMOVAL/INSTALLATION [M15M-D].)
(See TRANSMISSION REMOVAL/INSTALLATION [R15M-D].)
(See TRANSMISSION AND TRANSFER REMOVAL/INSTALLATION [R15MX-D].)
3
Boot
4
Clutch release collar
(See CLUTCH RELEASE COLLAR INSPECTION.)
5
Clutch release fork
6
Clutch cover
(See Clutch Cover and Disc Removal Note.)
(See Flywheel Installation Note [Except G6].)
7
Clutch disc
(See Clutch Cover and Disc Removal Note.)
(See Flywheel Installation Note [G6].)
8
Pilot bearing
(See Pilot Bearing Removal Note.)
(See Pilot Bearing Installation Note.)
9
Flywheel
(See Flywheel Removal Note [G6].)
(See Flywheel Removal Note [Except G6].)
(See Flywheel Installation Note [G6].)
(See Flywheel Installation Note [Except G6].)


Clutch Cover and Disc Removal Note

1.  Install the SSTs.

2.  Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.

3.  Remove the clutch cover and disc.

arnffw00000564


Pilot Bearing Removal Note

Note
•  The pilot bearing does not need to be removed unless you are replacing it.

1.  Use the SST to remove the pilot bearing.

arnffw00000576


Pilot Bearing Installation Note

1.  Use the SSTs to install the pilot bearing.

absggw00001237

G6

arnffw00000577
Depth
4.0 mm {0.16 in}

WLT-1, WLT-2, WL-3

arnffw00000578
Protruasion height
0—0.2 mm {0—0.008 in}


Flywheel Removal Note [G6]

1.  Lock the flywheel against rotation using the SST.

2.  Loosen the lock bolts uniformly and gradually in the order shown in the figure, and remove them.

3.  Remove the flywheel.

arnffw00000573

4.  Remove the SST.

5.  Inspect for oil leakage from the crankshaft rear oil seal.

•  If there is any malfunction, replace the crankshaft rear oil seal.
(See REAR OIL SEAL REPLACEMENT [G6].)


Flywheel Removal Note [Except G6]

1.  Lock the flywheel against rotation using the SST.

2.  Loosen the lock bolts uniformly and gradually in the order shown in the figure, and remove them.

3.  Remove the flywheel.

arnffw00000568

4.  Remove the SST.

5.  Inspect for oil leakage from the crankshaft rear oil seal.

•  If there is any malfunction, replace the crankshaft rear oil seal.
(See REAR OIL SEAL REPLACEMENT [F2].) (See REAR OIL SEAL REPLACEMENT [WLT-1, WLT-2].) (See REAR OIL SEAL REPLACEMENT [WL-3].)


Flywheel Installation Note [G6]

1.  Clean the crankshaft thread holes.

2.  Install the flywheel to the crankshaft.

3.  Temporarily tighten the new lock bolts.

4.  Lock the flywheel against rotation using the SST.

arnffw00000570

5.  Tighten the lock bolts uniformly and gradually in the order shown in the figure.

Tightening torque
91—98 N·m {9.3—9.9 kgf·m, 67—72 ft·lbf}

6.  Remove the SST.


Flywheel Installation Note [Except G6]

1.  Clean the crankshaft thread holes.

2.  Install the flywheel to the crankshaft.

3.  Temporarily tighten the new lock bolts.

4.  Lock the flywheel against rotation using the SST.

arnffw00000569

5.  Tighten the lock bolts uniformly and gradually in the order shown in the figure.

Tightening torque
96.1—102.9 N·m {9.80—10.49 kgf·m, 70.88—75.89 ft·lbf}

6.  Remove the SST.


Clutch Disc Installation Note

1.  Hold the clutch disc position using the SST.

arnffw00000571


Clutch Cover Installation Note

1.  Install the SSTs.

2.  Tighten the bolts evenly and gradually in a crisscross pattern.

arnffw00000572

Tightening torque
17.6—26.5 N·m {1.80—2.70 kgf·m, 13.0—19.5 ft·lbf}