BRAKE PEDAL REMOVAL/INSTALLATION [L.H.D.]

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Replacement Part

Caution

•  The clearance between the brake switch and the brake pedal is automatically adjusted to the correct amount when the brake switch is inserted into the installation hole on the brake pedal and rotated to fix in place. If the brake switch is not properly installed, the clearance may be incorrect, causing a brake light malfunction. Therefore, always verify that the brake pedal is properly installed and fully released before installing the brake switch to the pedal.

•  Once the brake switch clearance has automatically been adjusted, it cannot be adjusted again. Therefore, replace the switch with a new one when replacing the power brake unit or the pedal, or performing any procedure that changes the pedal stroke.

1.  Disconnect the negative battery terminal. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)

2.  Remove the battery. (See BATTERY REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].) (See BATTERY REMOVAL/INSTALLATION [WITH CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].) (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-G 2.5T].) (See BATTERY REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

3.  For SKYACTIV-D 2.2 vehicles, remove the following parts:

(1)  Windshield wiper arm and blade (See WINDSHIELD WIPER ARM AND BLADE REMOVAL/INSTALLATION.)

(2)  Cowl grille (See COWL GRILLE REMOVAL/INSTALLATION.)

(3)  Windshield wiper motor and link (See WINDSHIELD WIPER MOTOR AND LINK REMOVAL/INSTALLATION.)

(4)  Keyless beeper (With advanced keyless entry system) (See KEYLESS BEEPER REMOVAL/INSTALLATION.)

(5)  Cowl panel (See COWL PANEL REMOVAL/INSTALLATION.)

4.  Disconnect the clutch reserve hose from the master cylinder. (MTX) (See MASTER CYLINDER REMOVAL/INSTALLATION [L.H.D.].)

5.  Disconnect the brake pipe from the master cylinder. (See MASTER CYLINDER REMOVAL/INSTALLATION [L.H.D.].)

6.  Remove in the order indicated in the table.

7.  Install in the reverse order of removal.

8.  After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See BRAKE FLUID AIR BLEEDING.)

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1	Brake switch connector
2	Brake switch wiring harness
3	Brake switch (See Brake Switch Installation Note.)
4	Snap pin (See Snap Pin Installation Note.)
5	Clevis pin
6	Nut (See Nut Installation Note.)
7	Brake pedal (See Brake Pedal Removal Note.)
8	Pedal pad

Brake Pedal Removal Note

1.  Move the power brake unit to the vehicle front where the power brake unit fork does not interfere with the brake pedal arm.

2.  Move the brake pedal in the direction of the arrow shown in the figure, and remove it while avoiding the hook.

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Nut Installation Note

1.  Temporarily tighten nuts A.

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2.  Temporarily tighten nuts B.

3.  Tighten nuts B to the specified torque.

4.  Tighten nuts A to the specified torque.

Snap Pin Installation Note

1.  Install the snap pin as shown in the figure.

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Brake Switch Installation Note

1.  Inspect the brake pedal. (See BRAKE PEDAL INSPECTION.)

2.  With the brake pedal fully released, insert a new brake switch into the installation hole on the brake pedal.

Caution

•  If the brake pedal arm is moved when securing the brake switch, the clearance between the brake pedal and brake switch may not be adjusted to the correct clearance. Be careful not to move the brake pedal arm when securing the brake switch.

3.  Secure the brake switch by turning it counterclockwise 45°.

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