STEERING GEAR AND LINKAGE REMOVAL/INSTALLATION

id061300801700

Special Service Tool (SST)

49 T028 3A0

Ball joint puller set

Caution

• Performing the following procedures could cause an open circuit in the front ABS wheel-speed sensor wiring harness if it is pulled by mistake. Before servicing, disconnect the front ABS wheel-speed sensor and set it aside so that the wiring harness will not be pulled by mistake.

• Secure the steering wheel using tape or a cable to prevent the steering shaft from rotating after disconnecting the steering shaft. If the steering wheel rotates after the steering shaft and the steering gear and linkage are disconnected, the internal parts of the clock spring could be damaged.

• Do not allow the dust boot of the front stabilizer control link to touch the body, the front shock absorber and coil spring, and the hand tool. Otherwise, the dust boot of the front stabilizer control link could be damaged.

1. Remove the wheels and tires. (See WHEEL AND TIRE REMOVAL/INSTALLATION.)

2. Disconnect the front ABS wheel-speed sensor wiring harness installed to the steering knuckle and set it aside. (See FRONT ABS WHEEL-SPEED SENSOR REMOVAL/INSTALLATION.)

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3. Remove the following parts.

(1) Front under cover No.2 (See FRONT UNDER COVER No.2 REMOVAL/INSTALLATION.)

(2) Front under cover No.1 (See FRONT UNDER COVER No.1 REMOVAL/INSTALLATION.)

(3) Splash shield (See SPLASH SHIELD REMOVAL/INSTALLATION.)

4. Disconnect the wiring harness from the front crossmember. (With i-ELOOP)

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5. Detach the tie-rod end from the steering knuckle using the SST. (See TIE-ROD END REPLACEMENT.)

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6. Disconnect the front lower arm ball joint from the steering knuckle. (See FRONT LOWER ARM REMOVAL/INSTALLATION.)

7. Remove the insulator. (2WD) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [WITHOUT CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [WITH CYLINDER DEACTIVATION (SKYACTIV-G 2.0, SKYACTIV-G 2.5)].) (See EXHAUST SYSTEM REMOVAL/INSTALLATION [SKYACTIV-D 2.2].)

8. Remove the insulator. (4WD) (See FRONT CROSSMEMBER REMOVAL/INSTALLATION.)

9. Remove the joint cover. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)

10. Disconnect the intermediate shaft from the steering gear and linkage. (See STEERING WHEEL AND COLUMN REMOVAL/INSTALLATION.)

11. Remove in the order indicated in the table.

12. Install in the reverse order of removal.

13. After installation, inspect the front wheel alignment and adjust it if necessary. (See FRONT WHEEL ALIGNMENT.)

L.H.D.

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R.H.D.

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1

Front crossmember component

(See FRONT CROSSMEMBER REMOVAL/INSTALLATION.)

2

Steering gear and linkage

(See Steering Gear and Linkage Removal Note.)

Steering Gear and Linkage Removal Note

1. Remove the steering gear and linkage installation bolts, move the steering gear and linkage in the direction and order of the arrows shown in the figure, and then remove it.

L.H.D.

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R.H.D.

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1	Front crossmember component (See FRONT CROSSMEMBER REMOVAL/INSTALLATION.)
2	Steering gear and linkage (See Steering Gear and Linkage Removal Note.)